This study deals with the application of optimization in Finocyl grain design with ballistic objective functions using a genetic algorithm. The classical sampling method is used for space filling; a level-set method is used for simulating the evaluation of a burning surface of the propellant grain. An algorithm is developed beside the level-set code that prepares the initial grain configuration using a computer-aided design (CAD) to export generated models to the level-set code. The lumped method is used to perform internal ballistic analysis. A meta-model is used to surrogate the level-set method in an optimization design loop. Finally, a case study is done to verify the proposed algorithm. Observed results show that the grain design method reduced the design time significantly, and this algorithm can be used in designing any grain type.