To improve the fatigue, wear and thermal based failures of Tapered Roller Bearings (TRBs) a multi-objective optimization technique has been proposed. Objective functions considered are: the dynamic capacity (C d ) that is related to fatigue life, the elasto-hydrodynamic minimum film thickness (h min ) that is associated to the wear life, and the maximum bearing temperature (T max ) that is related to the lubricant life. This paper presents a non-linear constrained optimization problem of three objectives with eleven design variables and twenty-eight constraints. The said objectives have been optimized individually (i.e., the single-objective optimization) and concurrently (i.e., the multi-objective optimization) through a multi-objective evolutionary procedure, titled as the Elitist Non-dominated Sorting Genetic Algorithm. A set of standard TRBs have been selected for the optimization. Pareto-optimal fronts (POFs) and Pareto-optimal surfaces (POSs) are obtained for one representative standard TRB. Out of many solutions on the POFs/POSs only the knee-point solution has been shown in a tabular form. Life comparison factors have been calculated based on both the optimized and standard TRBs, and results indicate that the optimized TRBs got enhanced lives than standard bearings. To get the graphical impression of optimized TRBs, a skeleton of radial dimensions of all seven optimized bearings based on various combinations of objectives has been shown for one of the representative standard TRB. In few cases the multi-objective optimization has better convergence as compared to single objective optimization due to its inherent diversity by the principle of dominance. The sensitivity investigation has also been conducted to observe the sensitivity of three objectives with design variables. From the sensitivity analysis data, tolerances have been provided for design variables. These tolerances could be used by the manufacturing industry while producing TRBs.
The present research work focuses on the optimization of the ground heat exchanger of the Ground source heat pump system for heating application based on exergetic analysis using the Taguchi method. For this work, we select four influencing factors such as the mass flow rate of water (A), the specific heat of water (B), inlet temperature (C) of water to and outlet temperature of water (D) from the ground heat exchanger at three levels. An L9 orthogonal array was selected for experimental trials and in each trial, we calculate the exergy destruction for the ground heat exchanger, thereafter using statistical software Minitab, we get signal to noise ratios based on smaller is better criterion. After analyzing the response table of Taguchi results, we get the optimum level of all the factors. The ANOVA technique was also applied for getting the most significant factors which affect the output results by calculating the percentage contribution of each factor. According to our results, the best combination of all the four factors for exergetic destruction of the ground heat exchanger was A3B1C1D3 and the most influencing factor was inlet water temperature with a contribution factor of 56.03%.
In designing any machine element, we need to optimize the design to attain its maximum utilization. Herein deep groove ball bearings has been chosen for optimization. Optimization has been done in such a way that the design is robust so that manufacturing tolerances can be considered in the design. Robust design ensures that changes in design variables due to manufacturing tolerances have minimum effect on the objective function, i.e. its performance. Robustness is achieved by maximizing the mean value of the objective function and minimizing its deviation. For rolling element bearings, its life is one of the most crucial considerations. The rolling bearing rating life depends on dynamic capacity, lubrication conditions, contamination, mounting, lubrication, manufacturing accuracy, material quality, etc. and thus the dynamic capacity and elasto-hydrodynamic minimum film thickness has been taken as objective functions for the current problem. Rolling element bearings have standard boundary dimensions, which include the outer diameter, inner diameter and bearing width for the case of deep groove ball bearings. So the performance can be improved by changing internal dimensions, which are the bearing pitch diameter, ball diameter, the inner and outer raceway groove curvature coefficients and, the number of rolling elements. These five internal geometrical parameters are taken as design variables, moreover five design constraint factors are also included. Thirty-six constraint equations are considered, which are mainly based on geometrical and strength considerations. In the present work, the objective functions are optimized individually (i.e., the single-objective optimization) and then simultaneously (i.e., the multi-objective optimization). NSGA-II (non-dominated sorting genetic algorithm) has been used as the optimization tool. Pareto optimal fronts are obtained for one of the bearings. Out of many points on the Pareto-front, only the knee solutions have been presented in the tables. This work shows that geometrically feasible bearings can be designed by optimizing multiple objective functions simultaneously and also incorporating the variations in dimensions, which occur due to manufacturing tolerance.
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