The present study is to investigate the influence of weight percentage of silicon carbide (SiC) (5,10 %, 15%) and particle size (10,20,40µm) of SiC and constant 2% of Molybdenum disulphide(MoS 2 ) is reinforced with aluminium matrix. Wear performance of the composite was carried out through pin-on-disc method to calculate friction coefficient and wear resistance of the composites. The experiments were conducted by varying the sliding speed of (1.5,2.5 &3.5 m/s), loads (30,50&70N) with sliding distance ranges from (500, 1000& 1500m) under dry sliding conditions. Taguchi plan of experiments and ANOVA method was carried out to find the outcome of reinforcement ceramic particles, sliding distance, sliding speed, and applied load over the friction coefficient and wear rate. The result reveals that applied load and sliding distance are the most influencing factors for friction coefficient. Load and percentage of SiC indicates the most affecting factor for wear rate. Worn out surface of the composites were studied by optical microscopic image and Gwyddion software. To conclude, it was interfered that 15% weight percentage of SiC at 10µm offers better wear resistance and friction coefficient in AHMMCs.
Hybrid aluminium metal matrix composites have the potential to replace single reinforced aluminium metal matrix composites due to improved properties. Moreover, tribological performance is critical for these composites, as they have extensive application areas, such as the automotive, aerospace, marine and defence industries. The present work aims to establish the tribological characteristics of Al7068/Si3N4/BN hybrid metal matrix composites prepared by stir casting route and studied using a pin-on-disc apparatus under dry sliding conditions. The hybrid composite samples were prepared at various weight percentages (0, 5, 10) of Si3N4 and BN particles. To investigate the tribological performance of the prepared composites, the wear experiments were conducted by varying the load (20, 40 and 60 N), sliding velocity (1.5, 2.5 and 3.5 m/s) and sliding distance (500, 1000 and 1500 m). Wear experimental runs were carried out based on the plan of experiments proposed by Taguchi. The minimum wear rate was found with the composite material reinforced with 10 wt. % of Si3N4 and 5 wt. % of BN. Analysis of Variance (ANOVA) was employed to analyse the effect of process parameters on wear rate and coefficient of friction (COF). The ANOVA test revealed that the weight fraction of Si3N4 has more of a contribution percentage (36.60%) on wear rate, and load has more of a contribution percentage (29.73%) on COF. The worn-out surface of the wear test specimens was studied using its corresponding SEM micrograph and correlated with the dry sliding wear experiment results.
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