The purpose of diagnostics is to determine the operability of the pumping units of the pumping station of the machine water lifting at a given time and to identify defects in their components. For this reason, the article presents diagnostic issues for pumping stations No. 1 - No. 6 of the Karshi main canal, designed and commissioned in 1965-1976, where 6 pumping units of the OPV11-260EG type with electric motors of the VDS-375/130-24 type are installed, vertical pumping units, shaft power – 8010 kW, rated power electric motor – 12500 kW, voltage – 10.0 kV, stator current – 825.0 A, maximum permissible temperature of the stator winding – 120 OC, bearing temperature – no more than 70 OC. Diagnostics of the main equipment involves the prompt detection of malfunctions as a result of processing sensor readings of the standard monitoring system, sensor readings are entered manually once a day, and data from monthly and special tests. Technological algorithms of vibration and thermal diagnostics are similar to those developed for vertical pumps installed at thermal power plants, the processes being diagnosed in which are similar to the processes occurring in pumping units of a pumping station. Taking into account the above tasks, algorithms have been developed for diagnosing the main components whose condition affects the performance of the pumping unit: the upper bearing, the upper crosspiece, the stator winding and core, the upper and lower guide bearings, and the electric motor bearing. Possible malfunctions of pumping unit components and ways to eliminate them are given.
This article discusses the software implementation of the diagnostic system for auxiliary equipment of power plants (on the example of smoke exhausters). The developed program of diagnostics of auxiliary equipment of electric power plants is given on the example of condition diagnostics designed for early detection and localization of certain defects and providing recommendations for their elimination in smoke pumps, which should ensure the issuance of appropriate protocols and, upon request, protocols of the current state of smoke pumps, quality assessment of repairs and special tests, as well as graphs of retrospective parameter values for the time period selected by the user, where the users of the task - there are heads and deputy heads of workshops, senior foremen, repair engineers, as well as specialists of the planning and technical department. The problem is considered, which was solved within the framework of the software and hardware complex of the automated process control system) of the 800 MW power unit No.1 of Talimarjan TPP and is intended for operational specialists, where the task operates under the Windows operating system and the program is written in the C++ programming language Builder 6 for the development of application tasks with client -server architecture. And also the composition of the program and the program menu are given: “Task Launch”, “Daily statements”, “Input data”, “Output forms”, “Diagnostics” and “Special tests” allow you to implement the required task function at the moment. In addition, the article presents elements and components, processes and conditions of a pumping plant, pumping station and pumping station cascade, potentially dangerous and processes and conditions potentially dangerous for a pumping plant, pumping station and pumping station cascade.
The article presents ways of analyzing the safety of pumping units of pumping stations of machine water lifting in the function of reliability indicators, taking into account the complexity of analyzing the safety of pumping stations of machine water lifting and presenting the pumping unit of a pumping station as a "system", as well as taking into account the need to attract information about their functional scheme, information about the reliability indicators of the elements included in these schemes, information about the adopted system of maintenance and repair, as well as the criteria for the failure of such systems, structural schemes for calculating the reliability of the pumping unit have been developed. The developed structural scheme for calculating the reliability of a pumping unit is presented, consisting of an electric motor, a pump, a power supply network, a control device, a converter, a machine exciter or a semiconductor excitation system, a winding, active steel, an excitation winding, a collector-brush apparatus, a bearing, guide bearings, an oil cooler, an air cooler of an electric motor, a working ring, guide bearings, system lubrication of pump bearings. Structural diagrams are also given for four variants of the design layout of pumping units: each pumping unit supplies water to its pipeline; several pumping units operate in one common pressure pipeline; the main and backup pumping units are connected in series; pumping units are connected to a common pressure pipeline in series-parallel. Based on these structural schemes, formulas for determining the probability of trouble-free operation of the pumping unit and pumping units, considering their structural layout, are compiled. The article assumes that the uptime of the synchronous motor of the pumping unit is distributed exponentially, and the law of the repair time distribution corresponds to the gamma distribution.
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