NASA at the Johnson Space Center (JSC) in Houston is presently working toward modifying the original forced flow liquid nitrogen cooling system for the thermal shield in the space simulation chamber-A in Building 32 to work as a natural flow (thermo siphon) system. Chamber A is 19.8 m (65 ft) in diameter and 35.66 m (117 ft) high. The LN 2 shroud environment within the chamber is approximately 17.4 m (57 ft) in diameter and 28 m (92 ft) high. The new thermo siphon system will improve the reliability, stability of the system. Also it will reduce the operating temperature and the liquid nitrogen use to operate the system. This paper will present the requirements for the various operating modes.System level thermodynamic comparisons of the existing system to the various options studied and the final option selected will be outlined. A thermal and hydraulic analysis to validate the selected option for the conversion of the current forced flow to natural flow design will be discussed. The proposed modifications to existing system to convert to natural circulation (thermo siphon) system and the design features to help improve the operations, and maintenance of the system will be presented.

Abstract. NASA's Space Environment Simulation Laboratory's (SESL) Chamber A, located at the Johnson Space Center in Houston Texas has recently implemented major enhancements of its cryogenic and vacuum systems. The new liquid nitrogen (LN) thermo-siphon system was successfully commissioned in August of 2012. Chamber A, which has 20 K helium cryo-panels (or "shrouds") which are shielded by 80 K nitrogen shrouds, is capable of simulating a deep space environment necessary to perform ground testing of NASA's James Webb Space Telescope (JWST). Chamber A's previous system used forced flow LN cooling with centrifugal pumps, requiring 220,000 liters of LN to cool-down and consuming 180,000 liters per day of LN in steady operation. The LN system did not have the reliability required to meet the long duration test of the JWST, and the cost estimate provided in the initial approach to NASA-JSC by the subcontractor for refurbishment of the system to meet the reliability goals was prohibitive. At NASA-JSC's request, the JLab Cryogenics Group provided alternative options in 2007, including a thermo-siphon, or natural flow system. This system, eliminated the need for pumps and used one tenth of the original control valves, relief valves, and burst disks. After the thermo-siphon approach was selected, JLab provided technical assistance in the process design, mechanical design, component specification development and commissioning oversight, while the installation and commissioning operations of the system was overseen by the Jacobs Technology/ESC group at JSC. The preliminary commissioning data indicate lower shroud temperatures, 68,000 liters to cool-down and less than 91,000 liters per day consumed in steady operation. All of the performance capabilities have exceeded the design goals. This paper will outline the comparison between the original system and the predicted results of the selected design option, and the commissioning results of thermo-siphon system.

NASA is the mission lead for the James Webb Space Telescope (JWST), the next of the “Great Observatories,” scheduled for launch in 2021. NASA is directly responsible for the integration and test (I&T) program that culminated in an end-to-end cryo vacuum optical test of the flight telescope and instrument module in Chamber A at NASA Johnson Space Center. Historic Chamber A is the largest thermal vacuum chamber at Johnson Space Center and one of the largest space simulation chambers in the world. Chamber A has undergone a major modernization effort to support the deep cryogenic, vacuum and cleanliness requirements for testing the JWST. This paper describes the upgrades to the Chamber A facility: Thermal Shrouds, Helium Refrigeration, Liquid Nitrogen System, High Vacuum System, Clean Airflow System, and Utilities.