Sand production in oil and gas wells can occur if fluid flow exceeds a certain threshold governed by factors such as consistency of the reservoir rock, stress state and the type of completion used around the well. The amount of solids can be less than a few grams per cubic meter of reservoir fluid, posing only minor problems, or a substantial amount over a short period of time, resulting in erosion and in some cases filling and blocking of the wellbore. This paper provides a review of selected approaches and models that have been developed for sanding prediction. Most of these models are based on the continuum assumption, while a few have recently been developed based on discrete element model. Some models are only capable of assessing the conditions that lead to the onset of sanding, while others are capable of making volumetric predictions. Some models use analytical formulae, particularly those for estimating the onset of sanding while others use numerical models, particularly in calculating sanding rate. Although major improvements have been achieved in the past decade, sanding tools are still unable to predict the sand mass and the rate of sanding for all field problems in a reliable form.

In SAGD wells, the gap between the oil sand and the sand control liner closes or collapses over time due to such factors as the oil sand thermal expansion, the melting of bitumen and the ensuing loss of the apparent bonding between the grains. The result is the buildup of effective stresses and the gradual compaction of the oil sands around the liner. Current practices for the sand control design do not account for the effect of time-dependent effective stress variation around the liner on the sand control performance. In this paper, we outline the results of an experimental study on the effect of near-liner effective stress on the performance of slotted liners. This study builds on existing experimental procedures and investigates fines migration, sand production and clogging tendency of slotted liner coupons in large-scale unconsolidated sand-packs. Sand-packs with controlled properties (grain size distribution, grain shape, and mineralogy) are packed on a multi-slot sand control coupon in a triaxial cell assembly. Varying levels of stress are applied to the sand-packs in directions parallel and perpendicular to the multi-slot coupon. For each stress level, brine is injected into the sand-pack from the top surface of the sample towards the coupon. Test measurements include pressure drops across the sand-pack and the coupon as well as the produced sand/fines mass for each stress level. Post-mortem analysis is performed to measure fines/clay concentration along the sand-pack as a direct measure of fines migration. Experimental results show that under the subsequent increase in effective stresses, sand-packs experience considerable deformations in directions parallel and perpendicular to the multi-slot coupon; which result in a drastic drop in the porosity and retained permeability. Test results show that the maximum reduction in permeability occurs in the vicinity of the multi-slot coupons due to the fines accumulation and the higher compaction in that region. In comparison to experiments with no confining stress, the application of confining stress results in lower retained permeability in the sand-packs as well as reduced sand production. This paper presents, for the first time, the effect of near wellbore effective stress on clogging tendency and sand retention characteristics of slotted liner completions. The tests allow the assessment of the adequacy of the use of existing design criteria over the life cycle of the well under variable stress conditions around the liner.

In this paper, a numerical model for volumetric prediction of sand production in injector wells is presented. Sanding in injector wells is mainly associated with the back-flow and cross-flow generated during shut-in in addition to the waterhammer pressure pulsing in the wellbore due to fast flow rate changes. Emphasis is given to the geomechanical aspects of sanding such as rock fatigue due to cyclic pressure changes and the concomitant degradation of bonding between the sand grains. This model is robust in capturing the key parameters in the sandstone behavior such as stress-dependent elasticity, hardening, softening and dilatancy. Rock degradation is considered to be the necessary condition for sand production which is assumed to obey the erosion mechanics. The model is calibrated and validated using physical model tests carried out under various stresses and fluid flow conditions. The numerical model has been utilized to analyze sanding potential in a cased and perforated injector which will be presented to demonstrate the field application of the proposed concepts.

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