This study was conducted to investigate the operation of a packed distillation column and analyse its performance during the separation of mono-ethylene glycol from water. The column was designed and constructed by the Curtin Corrosion Engineering Industry Centre (CCEIC) and operated in collaboration with a reputable oil company to generate experimental field data. A secondary investigation was then performed into the impacts of dissolved salts within the rich MEG feed upon the purity of the lean MEG product. It was observed through application of the FUG shortcut distillation design equations that six equilibrium stages were required to attain the experimental separations reported under continuous operation of the column. It was further determined that the packing utilised within the column had a Height Equivalent to a Theoretical Plate (HETP) of approximately 0.34 metres when no dissolved salts were present corresponding to an estimated packing height of approximately 1.7 metres. The impact of dissolved salts upon the performance of the column was evident through lower lean MEG purities observed during experimental operation of the column in comparison to salt free trials. The reduction in column performance was reaffirmed by Aspen HYSYS and Aspen Plus simulations of the field data, where salt trials resulted in lean MEG purities noticeably less than corresponding salt free experimental trials and simulated predictions. Overall, it was observed that the presence of dissolved salts during operation led to a reduction in MEG mass fraction of the final lean MEG product by on average 7.2%. The impact of dissolved salts on lean MEG purity was successfully predicted by Aspen Plus simulation with an average accuracy of 1.61% through the inclusion of monovalent salt cations using the ELECNRTL equation of state with modified binary parameters. The reduction in lean MEG purity was attributed to boiling point elevation of the MEG-Water solution and the impact of the dissolved salts on the systems vapour liquid equilibrium.
Mono-ethylene glycol (MEG), used in the oil and gas industries as a gas hydrate inhibitor, is a hazardous chemical present in wastewater from those processes. Metal-organic frameworks (MOFs) (modified UiO-66 and UiO-66-2OH) were used for the effective removal of MEG waste from effluents of distillation columns (MEG recovery units). Batch contact adsorption method was used to study the adsorption behavior toward these types of MOFs. Adsorption experiments showed that these MOFs had very high affinity toward MEG. Significant adsorption capacity was demonstrated on UiO-66-2OH and modified UiO-66 at 1000 mg·g and 800 mg·g respectively. The adsorption kinetics were fitted to a pseudo first-order model. UiO-66-2OH showed a higher adsorption capacity due to the presence of hydroxyl groups in its structure. A Langmuir model gave the best fitting for isotherm of experimental data at pH = 7.
Phosphorus and dye (direct black) removal for small – scale wastewater applications were investigated using oven dried alum sludge (ODS).The use of alum sludge not only provides a low cost technique but also reduces the hazard and the cost related to the disposal of large amount of alum sludge. Phosphorus and dye removal exceeds 90% for all operating conditions applied in the research.The residuals generated during the treatment of wastewater were further tested to study the possibility of aluminum leaching from oven dried alum sludge during the adsorption of phosphorus and dye. These tests observed a reduction in aluminum leaching indicating a lower risk imposed on land and surface water based on disposal options rather than on alum sludge disposal.The leaching of aluminum was observed to be mostly below 1 mg/l for a pH solution of 6 and 7 for both processes of phosphorus and dye removal. However, the pH of 5 seemed to have a concentration of more than 1mg/l of aluminum.
This work was conducted to study the recovery of catalyst and desirable components from tar formed in phenol production unit and more particularly relates to such a method whereby better recovery of copper salts, phenol, benzoic acid and benzoate salts from tar by aqueous acid solution was accomplished.The effect of solvent type, solvent concentration (5, 10, 15, 20, 25 and 30 wt%), agitation speed (100, 200, 300 and 400 rpm), agitation time (5, 10, 15, 20 and 25 min), temperature (90, 100, 110, 120, 130 and 140 oC) , phase ratio (1/1, 2/1, 3/1, 4/1 and 5/1) and number of extraction (1, 2, 3, 4, and 5) were examined in order to increase the catalyst and desirable components extraction.Four types of solvent were used; hydrochloric acid, acetic acid, propanoic acid and butanoic acid with different concentration.The results of this work exhibit that the highest removal of copper 80.2 wt%, phenol 89.1 wt%, benzoic acid 90.7 wt% and benzoate salts 87.3 wt% were obtained under the conditions of Acetic acid-water of 15%, Agitation speed = 300 rpm, Agitation time = 20 min, Temperature = 120C, Phase ratio (A/O) = 4 / 1, and Number of extraction cycle = 4.
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