It is known that an increased flow rate can be achieved in channel flows when smooth walls are replaced by superhydrophobic surfaces. This reduces friction and increases the flux for a given driving force. Applications include thermal management in microelectronics, where a competition between convective and conductive resistance must be accounted for in order to evaluate any advantages of these surfaces. Of particular interest is the hydrodynamic stability of the underlying basic flows, something that has been largely overlooked in the literature, but is of key relevance to applications that typically base design on steady states or apparent-slip models that approximate them. We consider the global stability problem in the case where the longitudinal grooves are periodic in the spanwise direction. The flow is driven along the grooves by either the motion of a smooth upper lid or a constant pressure gradient. In the case of smooth walls, the former problem (plane Couette flow) is linearly stable at all Reynolds numbers whereas the latter (plane Poiseuille flow) becomes unstable above a relatively large Reynolds number. When grooves are present our work shows that additional instabilities arise in both cases, with critical Reynolds numbers small enough to be achievable in applications. Generally, for lid-driven flows one unstable mode is found that becomes neutral as the Reynolds number increases, indicating that the flows are inviscidly stable. For pressure-driven flows, two modes can coexist and exchange stability depending on the channel height and slip fraction. The first mode remains unstable as the Reynolds number increases and corresponds to an unstable mode of the two-dimensional Rayleigh equation, while the second mode becomes neutrally stable at infinite Reynolds numbers. Comparisons of critical Reynolds numbers with the experimental observations for pressure-driven flows of Daniello et al. (Phys. Fluids, vol. 21, issue 8, 2009, p. 085103) are encouraging.

Although superhydrophobic surfaces (SHSs) show promise for drag reduction applications, their performance can be compromised by traces of surfactant, which generate Marangoni stresses that increase drag. This question is addressed for soluble surfactant in a three-dimensional laminar channel flow, with periodic SHSs made of long finite-length longitudinal grooves located on both walls. We assume that bulk diffusion is sufficiently strong for cross-channel concentration gradients to be small. Exploiting long-wave theory and accounting for the difference between the rapid transverse and slower longitudinal Marangoni flows, we derive a one-dimensional model for surfactant transport from the full three-dimensional transport equations. Our one-dimensional model allows us to predict the drag reduction and surfactant distribution across the parameter space. The system exhibits multiple regimes, involving competition between Marangoni effects, bulk and interfacial diffusion, bulk and interfacial advection, shear dispersion and surfactant exchange between the bulk and the interface. We map out asymptotic regions in the high-dimensional parameter space, and derive explicit closed-form approximations of the drag reduction, without any fitting or empirical parameters. The physics underpinning the drag reduction effect and the negative effect of surfactant is discussed through analysis of the velocity field and surfactant concentrations, which show both uniform and non-uniform stress distributions. Our theoretical predictions of the drag reduction compare well with results from the literature solving numerically the full three-dimensional transport problem. Our atlas of maps provides a comprehensive analytical guide for designing surfactant-contaminated channels with SHSs, to maximise the drag reduction in applications.

No abstract

Superhydrophobic surfaces (SHSs) can reduce the friction drag in turbulent flows. In the laminar regime, it has been shown that trace amounts of surfactant can negate this drag reduction, at times rendering these surfaces no better than solid walls (Peaudecerf et al., Proc. Natl. Acad. Sci. USA 114(28), 7254-9, 2017). However, surfactant effects on the drag-reducing properties of SHSs have not yet been studied under turbulent flow conditions, where predicting the effects of surfactant in direct numerical simulations remains expensive by today's standards. We present a model for turbulent flow inclusive of surfactant, in either a channel or boundary-layer configuration, over long but finite-length streamwise ridges that are periodic in the spanwise direction, with period P and gas fraction φ. We adopt a technique based on a shifted log law to acquire an expression for the drag reduction. The average streamwise and spanwise slip lengths are derived by introducing a local laminar model within the viscous sublayer, whereby the effect of surfactant is modelled by modifying the average streamwise and spanwise slip lengths. Our model agrees with available laboratory experimental data from the literature when conditions are clean (surfactant-free), or when there are low surfactant levels. However, we find an appreciable drag increase for larger background surfactant concentrations that are characteristic of turbulent flows over SHSs for marine applications.