The development of earth‐abundant catalysts for selective electrochemical CO2 conversion is a central challenge. CuSn bimetallic catalysts can yield selective CO2 reduction toward either CO or formate. This study presents oxide‐derived CuSn catalysts tunable for either product and seeks to understand the synergetic effects between Cu and Sn causing these selectivity trends. The materials undergo significant transformations under CO2 reduction conditions, and their dynamic bulk and surface structures are revealed by correlating observations from multiple methods—X‐ray absorption spectroscopy for in situ study, and quasi in situ X‐ray photoelectron spectroscopy for surface sensitivity. For both types of catalysts, Cu transforms to metallic Cu0 under reaction conditions. However, the Sn speciation and content differ significantly between the catalyst types: the CO‐selective catalysts exhibit a surface Sn content of 13 at. % predominantly present as oxidized Sn, while the formate‐selective catalysts display an Sn content of ≈70 at. % consisting of both metallic Sn0 and Sn oxide species. Density functional theory simulations suggest that Snδ+ sites weaken CO adsorption, thereby enhancing CO selectivity, while Sn0 sites hinder H adsorption and promote formate production. This study reveals the complex dependence of catalyst structure, composition, and speciation with electrochemical bias in bimetallic Cu catalysts.
Covellite phase CuS and carrollite phase CuCo2S4 nano-and microstructures were synthesized from tetrachloridometallate-based ionic liquid precursors using a novel, facile, and highly controllable hot -injection synthesis strategy. The synthesis parameters including reaction time and temperature were fir st optimized to produce CuS with a well-controlled and unique morphology providing the best electrocatalytic activity towards the oxygen evolution reaction (OER). In an extension to this approach, the electrocatalytic activity was further improved by incorporating Co in the CuS synthesis method to yield CuCo2S4 microflowers synthesized via the same approach. Both routes provide high microflower yields of >80 wt.%. The CuCo 2S4 microflowers exhibit a superior performance for the OER in alkaline medium compared to CuS. This is demonstrated by a lower onset potential (~1.45 V vs. RHE @10 mA/cm 2 ), better durability, and higher turnover frequencies compared to bare CuS flowers or commercial Pt/C and IrO2 electrodes. Likely, this effect is a associated with the presence of Co 3+ sites on which a better adsorption of reactive species formed during OER (e.g., OH, O, OOH, etc.) can be achieved, thus reducing the OER charge transfer resistance, as indicated from XPS and EIS measurements.
Membrane electrode assemblies enable CO2 electrolysis at industrially relevant rates, yet their operational stability is often limited by formation of solid precipitates in the cathode pores, triggered by cation crossover from the anolyte due to imperfect ion exclusion by anion exchange membranes. Here we show that anolyte concentration affects the degree of cation movement through the membranes, and this substantially influences the behaviors of copper catalysts in catholyte-free CO2 electrolysers. Systematic variation of the anolyte (KOH or KHCO3) ionic strength produced a distinct switch in selectivity between either predominantly CO or C2+ products (mainly C2H4) which closely correlated with the quantity of alkali metal cation (K+) crossover, suggesting cations play a key role in C-C coupling reaction pathways even in cells without discrete liquid catholytes. Operando X-ray absorption and quasi in situ X-ray photoelectron spectroscopy revealed that the Cu surface speciation showed a strong dependence on the anolyte concentration, wherein dilute anolytes resulted in a mixture of Cu+ and Cu0 surface species, while concentrated anolytes led to exclusively Cu0 under similar testing conditions. These results show that even in catholyte-free cells, cation effects (including unintentional ones) significantly influence reaction pathways, important to consider in future development of catalysts and devices.
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