Nanocomposites are an important materials class, which strives to foster synergistic effects from the intimate mixture of two vastly different materials. Inorganic nanoparticles decorated with polymer ligands, for instance, aim to combine the processing flexibility of polymers with the mechanical robustness of solid state materials. The fabrication and purification of such composite nanoparticles, however, still presents a synthetic challenge. Here, we present a simple synthesis of silver polystyrene nanocomposites with a controllable interparticle distance. The interparticle distance can be well-controlled with a few nanometer precision using polystyrene ligands with various molecular weights. The nanoparticle and polymer ligand synthesis yield both materials on gram scales. Consequently, the polymer nanocomposites can also be fabricated in such large amounts. Most importantly, we introduce Θ-centrifugation as a purification method, which is capable of purifying large nanocomposite batches in a reproducible manner. We employ a range of characterization methods to prove the successful purification procedure, such as transmission electron microscopy, thermogravimetric analysis, and dynamic light scattering. Our contribution will be of high interest for many groups working on nanocomposite materials, where the sample purification has been a challenge up to now.
With regard to upcoming regulations of common chemical blowing agents for epoxy foams, carbamates provide suitable alternatives. They act as blowing agents releasing CO 2 and cure epoxy resins after decomposition and amine release. Thus, no undesired byproducts occur. In this study, a detailed analysis of the chemical structures, the decomposition, and the curing behavior of the carbamates received from N-aminoethylpiperazine (B-AEP), 4methylcyclohexane-1,3-diamine (B-DMC), and isophorone diamine (B-IPDA) was attempted. The carbamates were finally used for foaming of diglycidylether of bisphenol-A (DGEBA)-based epoxy resins at different temperatures. By this, the performance of the carbamates in a foaming experiment could be qualitatively compared. The results show that all carbamates are suitable for foaming at specifically adapted temperatures. While B-DMC is able to foam properly only at 80 °C, B-IPDA requires 100−120 °C, and B-AEP is best used for foaming in the range between 120 and 140 °C.
The use of amine-based carbamates with their dual function, acting as amine curing agents and CO2 blowing agents after their decomposition without by-products, are promising for ecofriendly epoxy foams as high-performance materials. However, controlling cell morphology requires a proper adjustment of the viscosity at the foaming step. The viscosity is altered not only by blending neat amine and its derived carbamate at a fixed pre-curing time, but also by changing the pre-curing time at a fixed blend ratio. Within this study, diglycidylether of bisphenol A (DGEBA) epoxy resin is mixed with different blend ratios of isophorone diamine (IPDA) and its derived carbamate (B-IPDA). The systems are characterized by DSC and rheology experiments to identify the pre-curing effects on the derived epoxy foams. Epoxy foams at a blend ratio of 30/70w IPDA/B-IPDA showed the best foam morphology and an optimum Tg compared to other blend ratios. Furthermore, it was found that both pre-curing times, 2 h and 3 h, for the 30/70w IPDA/B-IPDA system reveal a more homogeneous cell structure. The study proves that the blending of neat amine and carbamate is beneficial for the foaming performance of carbamate systems.
Leather is considered a luxury good when used in seating and upholstery. To improve safety, flame retardancy in leather is usually achieved through various finishing processes such as spray or roller coating. These treatments require processing steps that cost time and are laborintensive. One avenue to achieving flame retardancy in leather is to add flame retardants during the tanning process. However, the influence on flame retardancy exerted by specific intumescent additives specifically added during leather tanning has yet to be investigated. This work explores the roles played by intumescent additive compounds in flame retarding leather when they are added during tanning instead of applied as a coating. Via a systematic investigation of various compound mixtures, the flame retardant effects in the condensed and the gas phases are elucidated. The results show a strong impact of melamine in the gas phase and of polyphosphates in the condensed phase. Their impact was quantified in fire and smoke analysis, showing a 14% reduction in the peak of heat release rate, strongly reduced burning lengths, and a 20% reduction in total smoke release compared to nontreated leather. These results illuminate the key role played by specific compounds in the flame retardancy of leather, particularly when they are added specifically during the tanning process instead of being applied as a coating. This method has great potential to reduce processing steps, lower costs, and improve material safety.
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