Purpose – The purpose of this paper is to describe the integration of a gesture control system for industrial collaborative robot. Human and robot collaborative systems can be a viable manufacturing solution, but efficient control and communication are required for operations to be carried out effectively and safely. Design/methodology/approach – The integrated system consists of facial recognition, static pose recognition and dynamic hand motion tracking. Each sub-system has been tested in isolation before integration and demonstration of a sample task. Findings – It is demonstrated that the combination of multiple gesture control methods can increase its potential applications for industrial robots. Originality/value – The novelty of the system is the combination of a dual gesture controls method which allows operators to command an industrial robot by posing hand gestures as well as control the robot motion by moving one of their hands in front of the sensor. A facial verification system is integrated to improve the robustness, reliability and security of the control system which also allows assignment of permission levels to different users.

The aim of the paper is to study the kinematics of the manipulator. The articulated robot with a spherical wrist has been used for this purpose. The Comau NM45 Manipulator has been chosen for the kinematic model study. The manipulator contains six revolution joints. Pieper’s approach has been employed to study the kinematics (inverse) of the robot manipulator. Using this approach, the inverse kinematic problem is divided into two small less complex problems. This reduces the time of analysing the manipulator kinematically. The forward and inverse kinematics has been performed, and mathematical solutions are detailed based on D-H (Denavit–Hartenberg) parameters. The kinematics solution has been verified by solving the manipulator’s motion. It has been observed that the model is accurate as the motion trajectory was smoothly followed by the manipulator.

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Purpose -This paper aims to describe a new methodology for controlling highly flexible automated manufacturing cells for use in aerospace manufacturing and repair. Design/methodology/approach -The design methodology and rational of the FLEXA control architecture are described along with it implementation and testing. Findings -The trials completed so far show that the level of flexibility required can be achieved both at factory, or enterprise level, and at shop floor level. Practical implications -This work has significant practical implications through its direct applicability for aerospace and other automated manufacturing processes. Originality/value -The originality of the paper lies in the truly flexible nature of the control system described and its ability to mimic traditional cell control architectures but be expanded through the use of virtual Programmable Logic Controller to control any number of cells without the need for significant extra hardware.

The integration of different softwares written in different language and based on different platforms can be tricky. In that situation a middleware is necessary to enable the communication between different softwares. The middleware enables the software system not only to share data but also share the services. This paper gives an overview of some of middleware technologies which can be used to integrate different software systems.