The cost of polymer electrolyte fuel cell (PEFC) components is crucial to the commercial viability of the technology. Proton exchange membranes fabricated via the method of radiation grafting offer a cost‐competitive option, because starting materials are inexpensive commodity products and the preparation procedure is based on established industrial processes. Radiation grafted membranes have been used with commercial success in membrane separation technology. This review focuses on the application of radiation grafted membranes in fuel cells, in particular the identification of fuel cell relevant membrane properties, aspects of membrane electrode assembly (MEA) fabrication, electrochemical performance and durability obtained in cell or stack tests, and investigation of failure modes and post mortem analysis. The application in hydrogen and methanol fuelled cells is treated separately. Optimized styrene / crosslinker grafted and sulfonated membranes show performance comparable to perfluorinated membranes. Some properties, such as methanol permeability, can be tailored to be superior. Durability of several thousand hours at practical operating conditions has been demonstrated. Alternative styrene derived monomers with higher chemical stability offer the prospect of enhanced durability or higher operating temperature.

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Here we report on technology developments implemented into the Graphene Flagship European project for the integration of graphene and graphene-related materials (GRMs) into energy application devices. Many of the technologies investigated so far aim at producing composite materials associating graphene or GRMs with either metal or semiconducting nanocrystals or other carbon nanostructures (e.g., CNT, graphite). These composites can be used favourably as hydrogen storage materials or solar cell absorbers. They can also provide better performing electrodes for fuel cells, batteries, or supercapacitors. For photovoltaic (PV) electrodes, where thin layers and interface engineering are required, surface technologies are preferred. We are using conventional vacuum processes to integrate graphene as well as radically new approaches based on laser irradiation strategies. For each application, the potential of implemented technologies is then presented on the basis of selected experimental and modelling results. It is shown in particular how some of these technologies can maximize the benefit taken from GRM integration. The technical challenges still to be addressed are highlighted and perspectives derived from the running works emphasized.

Cross-linking of styrene grafted and sulfonated fuel cell membranes is essential to obtain well-performing and durable membranes. In this study, the properties and fuel cell performance of radiation grafted membranes based on poly͑ethylene-alt-hexafluoropropylene͒ ͑ETFE͒ ͑25 m͒ with different extent of cross-linking, using divinylbenzene ͑DVB͒ as a comonomer to styrene, were investigated. The water uptake and proton conductivity decrease as a function of increasing the extent of crosslinking. Also, the membranes become more brittle. Fuel cell performance is limited by the high ohmic resistance of the membrane at high degrees of cross-linking, whereas at low degrees of cross-linking the membrane-electrode interface is of poor quality. Optimum performance is obtained at an extent of cross-linking corresponding to a styrene:DVB monomer ratio ͑v/v͒ of 95:5 in the grafting solution.