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By understanding the implications of real-world driving conditions, improved fuel economy via a strategy of key technologies can be implemented to assist fuel economy validation during development programs. Vehicles in real-world driving conditions regularly travel at idle, low and medium speeds, particularly for urban driving, and this has a crucial weight in overall vehicle fuel economy, given the residencies at the lower engine speed and load region. This paper presents the validation of the derived engine conditions representing Malaysian actual urban driving in an attempt to formulate representative fuel economy data. The measurements were conducted through on-road urban driving within Kuala Lumpur to establish representative driving conditions. The effectiveness of the proposed conditions was then validated in terms of fuel economy using a simulation. The discrepancy between the fuel economy in the proposed conditions and the real-world measurements has improved, falling to 11.9% compared to 43.1% reported by the NEDC.

In this paper, engine simulation tool is used to investigate the effect of variable intake manifold and variable valve timing technologies on the engine performance at full load engine conditions. Here, an engine model of 1.6 litre four cylinders, four stroke spark ignition (SI) engine is constructed using GT-Power software to represent the real engine conditions. This constructed model is then correlated to the experimental data to make sure the accuracy of this model. The comparison results of volumetric efficiency (VE), intake manifold air pressure (MAP), exhaust manifold back pressure (BckPress) and brake specific fuel consumption (BSFC) show very well agreement with the differences of less than 4%. Then this correlated model is used to predict the engine performance at various intake runner lengths (IRL) and various intake valve open (IVO) timings. Design of experiment and optimisation tool are applied to obtain optimum parameters. Here, several configurations of IRL and IVO timing are proposed to give several options during the engine development work. A significant improvement is found at configuration of variable IVO timing and variable IRL compared to fixed IVO timing and fixed IRL.