BackgroundOne of the most frequently encountered issues with metal-ceramic restorations is the fracture of veneering porcelain. This in-vitro study aims to evaluate the effect of clinical sandblasting with 50 μm aluminum oxide and 30 μm silica-coated particles on the surface roughness of metal cores and the subsequent effect on their fracture resistance after the addition of specific adhesive and packable composite as a repair material. MethodologyMetal cores (n = 21) were digitally designed and three-dimensionally printed by selective laser melting (SLM) technique. These cores were randomly divided into three groups. Group A (n = 8) was sandblasted with 50 μm aluminum oxide and veneered with light cure composite. Group B (n = 8) was sandblasted with 30 μm silica-coated particles and veneered with light cure composite. Group C control group (n = 5) was sandblasted in the laboratory with 250 μm aluminum oxide and veneered with porcelain. All specimens were tested for surface roughness by a stylus profilometer. After adding the veneering material, all specimens were subjected to a fracture resistance test through a universal testing machine. ResultsOne-way analysis of variance test showed a significantly higher difference for the specimens sandblasted in the laboratory using 250 μm aluminum oxide. Fracture resistance values showed no significant difference between groups A and B. ConclusionsGroups A and B showed no significant difference in surface roughness, but their fracture resistance values were above the acceptable clinical limit. Despite the rough nature of metal cores fabricated by the SLM technique, sandblasting with silica-coated particles may be an effective way to optimize the fracture resistance of the repair material because it provides the basis for chemical adhesion.