Vacuum-bag-only curing is an attractive out-of-autoclave method as an alternative to conventional autoclave curing. Previous extensive researches provided great insight into void formation during the vacuum-bag-only method and these findings are reflected in current vacuum-bag-only cure cycles to minimize void content. Cure process can be further improved by taking into consideration cure-induced residual stress/strain. The present paper proposed a residual stress/strain reduction method and evaluated its effectiveness using a commercially available vacuum-bag-only material by fiber-optic-based in-situ strain monitoring and tensile tests. First, cure process monitoring and tensile tests were conducted for the manufacturer’s recommended cure cycle. Cure process monitoring showed that the material vitrifies during post-cure temperature dwell. Furthermore, the tensile test revealed that the vacuum-bag-only material has lower strength than conventional autoclave materials, suggesting the importance of the effect of cure-induced residual stress/strain. Then, two cure cycles were proposed based on the findings from the manufacturer’s recommended cure cycle tests and a cure kinetics model. In the proposed cycles, resin vitrifies at a lower temperature than the manufacturer’s recommended cure cycle, leading to reduced residual stress/strain. Cure process monitoring and tensile test results for the new cycles showed that the residual strain was reduced by 12–18%, and the strength was increased by 26% in the best case. Moreover, void content was not significantly affected by changing the cure cycle. Although vacuum-bag-only material was used in this research, the proposed concept can be widely applied for autoclave cures and other types of vacuum-bag-only processes with slight modification.

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Compensating for the effects of temperature is a crucial issue in structural health monitoring when using optical fiber sensors. This study focused on the change in sensitivity due to differences in GeO2 and B2O3 doping and then verified the accuracy when measuring the strain and temperature distributions simultaneously. Four types of optical fiber sensors were utilized to measure the strain and temperature in four-point bending tests, and the best combination of the sensors resulted in strain and temperature errors of 28.4 μϵ and 1.52 °C, respectively. Based on the results obtained from the four-point bending tests, we discussed the error factors via an error propagation analysis. The results of the error propagation analysis agreed well with the experimental results, thus indicating the effectiveness of the analysis as a method for verifying accuracy and error factors.

Abstract. Composite T-joints have a critical problem that cracks occur in the deltoid during curing because of the cure stress and thermal stress. There are few studies on the behavior of T-joints during curing, and what is actually occurring in the deltoid is not well understood. In the present study, optical fiber was embedded in the deltoid using a new technique to clarify the internal state of the deltoid during curing. The embedded optical fiber successfully measured the process-induced strain distribution in the deltoid. Based on the experimental results and finite element analysis, a failure index for a process-induced failure of deltoid was discussed. An energy-based failure index could precisely predict the process-induced failure.

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