Attaining high densification without grain growth is one of the main objectives of the sintering optimization in ceramic materials. For dental implant applications, achieving this objective has a decisive impact on the mechanical resistance, the duration and the translucency of the implant. To improve these sintering outcomes a long experimental explorative study is generally required. In this work, we developed a combined experimental/modeling approach allowing a rapid identification of the optimal sintering conditions. The determination of the model densification and grain growth kinetic constitutive parameters has been done experimentally. We found that the sintering/grain growth kinetics have a detrimental acceleration above a critical temperature level. The pressure-less sintering model able to predict the sintering stress, powder densification and grain growth has been used for the determination of the optimal sintering trajectory. We utilized the two step sintering method to approach the critical temperature without an undesirable grain growth.We obtained translucent sintered specimens with a very limited grain growth.
The microwave sintering homogeneity of large and complex shape specimens is analyzed. A new approach enabling the fabrication of complex shapes ceramics via 3D printing and microwave sintering is presented. The use of a dental microwave cavity is shown to enable a substantial level of densification of complex shape components while restricting the grain growth. The homogeneity of the processed samples during microwave sintering is studied by an electromagneticthermal-mechanical simulation. The realistic densification behavior, that phenomenologically takes into account the microwave effect, is included in the modeling framework. The simulation indicates the sharp correlation between the microwave field distribution in the cavity, the temperature profile, and the specimen's shape distortion.
K E Y W O R D Scomplex shape,
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