The application of the non-explosive expansion material (NEEM) is widely used as the controlled fracture method in quarry mining, especially in hard rocks. The pressure of NEEM is an important parameter in causing rock fracture. An empirical model based on hole spacing was developed to determine the pressure of NEEM in the rock fracture process. Primarily, the empirical model was developed by the mathematical method, utilizing dimensional analysis. Then, the Phase 2 code, which is based on the finite element method, was utilized to predict crack growth in rocks. The results of numerical analysis show slight deviations from the empirical model. Hence, the polynomial regression analysis was used to modify the model. Finally, the modified model shows a good agreement with the results gained from numerical modeling.

No abstract

The application of Non-Explosive Expansion Materials (NEEM) has recently been increased in hard rock quarry mining, especially in granitic rocks. The most important mention in the quarry mining methods is determination of hole pattern, because it relates to cost of exploitation of the rock blocks, directly. It needs to predict the rock fracture process which it depends on the length of the first cracks and the growing to join together. A new algorithm has been suggested to evaluate of the first crack length by the linear elastic fracture mechanics (LEFM) theory. It requires determining a stress concentration factor which an experimental model has been utilized. A case study has been selected to verify of the numerical results which it is a granite mine in Iran. Numerical modeling has been applied to illustrate of rock fracture process and crack path and the results showed if the size of elements near the crack tip equal to grain size of the rock material or the ratio of the element length per diameter of the hole is selected about one per fifty, accuracy of the crack path prediction can be acceptable. On the other hand selection of an adequate rock slip criterion for crack planes is important, because of friction between two planes of a crack, plays an important role to predict of the crack growth. Also this research showed that Mohr-Coulomb criterion without cohesion is a suitable model for crack's elements and Hoek-Brown failure criterion is an adequate model for rock substance.