In this paper, machinability influences from the start to end of final product production in a steel plant were analyzed, including chemical composition, deoxidizing agents and casting parameters, which drastically influence the macrostructure and segregation (i.e., chemical nonhomogeneity) of continuously cast and subsequently rolled material. The data (seven parameters from secondary metallurgy, four parameters from the casting process and the content of ten chemical elements) from the serial production of calcium-treated steel grades (254 batches of 25 different steel grades from January 2018 to March 2020) were used for predicting machinability. Machinability was determined based on ISO 3685:1993, where the machinability of each individual batch is represented as the cutting speed and the tool is worn out within fifteen minutes. For the prediction of these cutting speeds, linear regression and genetic programming were used. Out of 25 analyzed steel grades, 20MnV6 steel grade was the most problematic and also the most often produced. Out of 57 produced batches of 20MnVS6 steel, 23 batches had nonconforming machinability. Based on the modeling results, the steelmaking process was optimized. Consequently, 40 additional batches of 20MnV6 (from March 2020 to July 2020) were subsequently produced based on an optimized steelmaking process. In all 40 cases, the required machinability was achieved without changing other properties required by the customers.

The paper presents a model for predicting the machinability of steels using the method of artificial neural networks. The model includes all indicators from the entire steel production process that best predict the machinability of continuously cast steel. Data for model development were obtained from two years of serial production of 26 steel grades from 255 batches and include seven parameters from secondary metallurgy, four parameters from the casting process, and the content of ten chemical elements. The machinability was determined based on ISO 3685, which defines the machinability of a batch as the cutting speed with a cutting tool life of 15 minutes. An artificial neural network is used to predict this cutting speed. Based on the modelling results, the steel production process was optimised. Over a 5-month period, an additional 39 batches of 20MnV6 steel were produced to verify the developed model.