Thermoelectric
generators (TEGs) provide a unique solution for
energy harvesting from waste heat, presenting a potential solution
for green energy. However, traditional rigid and flexible TEGs cannot
work on complex and dynamic surfaces. Here, we report a stretchable
TEG (S-TEG) (over 50% stretchability of the entire device) that is
geometrically suitable for various complex and dynamic surfaces of
heat sources. The S-TEG consists of hot-pressed nanolayered p-(Sb2Te3) and n-(Bi2Te3)-type
thermoelectric couple arrays and exploits the wavy serpentine interconnects
to integrate all units. The internal resistance of a 10 × 10
array is 22 ohm, and the output power is ∼0.15 mW/cm2 at ΔT = 19 K on both developable and nondevelopable
surfaces, which are much improved compared with those of existing
S-TEGs. The energy harvesting of S-TEG from the dynamic surfaces of
the human skin offers a potential energy solution for the wearable
devices for health monitoring.
Capacitive carbons are attractive for energy storage on account of their superior rate and cycling performance over traditional battery materials, but they usually suffer from a far lower volumetric energy density. Starting with expanded graphene, a simple, multifunctional molten sodium amide treatment for the preparation of high‐density graphene with high capacitive performance in both aqueous and lithium battery electrolytes is reported. The molten sodium amide can condense the expanded graphene, lead to nitrogen doping and, what is more important, create moderate in‐plane nanopores on graphene to serve as ion access shortcuts in dense graphene stacks. The resulting high‐density graphene electrode can deliver a volumetric capacitance of 522 F cm−3 in a potassium hydroxide electrolyte; and in a lithium‐ion battery electrolyte, it exhibits a gravimetric and volumetric energy density of 618 W h kg−1 and 740 W h L−1, respectively, and even outperforms commercial LiFePO4.
Nature has developed a wide range of functional microstructures with optimized mechanical properties over millions of years of evolution. By learning from nature’s excellent models and principles, biomimicry provides a practicable strategy for designing and fabricating the next smart materials with enhanced properties. Nevertheless, the complicated micro-structural constructions in nature models are beyond the ability of conventional processes, hindering the developments of biomimetic research and its forthputting in engineering systems. Additive manufacturing (AM) or 3D printing processes have revolutionized manufacturing via their ability to manufacture complex micro/mesostructures, increase design freedom, provide mass customization, and waste minimization, as well as rapid prototyping. Here, a review of recent advances in biomimetic 3D printing materials with enhanced mechanical properties is provided. The design and fabrication were inspired by various natural structures, such as balsa wood, honeycomb, nacre, lobster claw, etc., which are presented and discussed. Finally, future challenges and perspectives are given.
Flame-retardant and thermal management structures have attracted great attention due to the requirement of high-temperature exposure in industrial, aerospace, and thermal power fields, but the development of protective fire-retardant structures with complex shapes to fit arbitrary surfaces is still challenging. Herein, we reported a rotation-blade casting-assisted 3D printing process to fabricate nacre-inspired structures with exceptional mechanical and flame-retardant properties, and the related fundamental mechanisms are studied. 3-(Trimethoxysilyl)propyl methacrylate (TMSPMA) modified boron nitride nanoplatelets (BNs) were aligned by rotation-blade casting during the 3D printing process to build the “brick and mortar” architecture. The 3D printed structures are more lightweight, while having higher fracture toughness than the natural nacre, which is attributed to the crack deflection, aligned BN (a-BNs) bridging, and pull-outs reinforced structures by the covalent bonding between TMSPMA grafted a-BNs and polymer matrix. Thermal conductivity is enhanced by 25.5 times compared with pure polymer and 5.8 times of anisotropy due to the interconnection of a-BNs. 3D printed heat-exchange structures with vertically aligned BNs in complex shapes were demonstrated for efficient thermal control of high-power light-emitting diodes. 3D printed helmet and armor with a-BNs show exceptional mechanical and fire-retardant properties, demonstrating integrated mechanical and thermal protection.
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