The constant problems evidenced in the Brazilian hydrological scenario, where the source of hydraulic potential corresponds to about 63.9% of the energy matrix, coupled with the exponential growth in the supply of renewable energy, corroborates the importance of thermal power generation as the basis of Brazilian’s energy matrix. With the operation of thermal power plants, which characteristically involve a large number of systems, subsystems, and auxiliary equipment, there is a high demand for the use of methodologies for monitoring and controlling processes, analyzing failures, and implementing improvements and actions that increase the reliability and, consequently, reduce the failure rate. In this context, decision-making about prioritizing criticality for operational monitoring of an asset’s components, from the perspective of operation and maintenance planning and based on reliability-centered maintenance (RCM) concepts, can be considered a complex task. Given this, the research seeks to demonstrate how the “Measuring Attractiveness by a Category Based Evaluation Technique (MACBETH)” method can be applied to the development of a multiple criteria model to support decision making in ordering the criticality of systems in operational inspection routes of thermal power plants, to propose new routines execution methodologies, aiming at increasing the productivity of the operation team. According to the results of the judgment matrix, the ordering proposal allowed a strategy for the execution of the current operational routes, redefining criticality, periodicity, routing, and applied resources, maintaining the reliability of the plant. It limits itself to assessing the criticality of the subsystems and monitored points belonging to the boiler system. These are typical of thermoelectric plants classified within the Rankine thermodynamic cycle and represent a significant part of the evaluation proposal.
Maintenance is one of the most rapidly expanding activities in the industrial environment, since its application is no longer limited to simple, regular fixes. In the case of thermal power plants maintenance is essential, since they only operate when the National Electric System Operator wants them to complement the production from renewable sources such as hydro, wind, and solar. To limit the frequency of failures that result in generation unavailability, the operation team performs daily inspections to evaluate the equipment’s condition and the risks to the generating process. If an anomaly is found, the maintenance team will create service notes to address it. This research aims to demonstrate how the method Measuring Attractiveness by a Category-Based Evaluation Technique (Macbeth) can be applied to the development of a multiple-criterion model to support decision making in ordering the criticality of systems in thermal plant operational inspection routes to propose new methodologies for routine execution to increase the operation team’s productivity. According to the results of the judgement matrix, the recommended ordering enabled a strategy for the performance of the current operational routes by redefining the criticality, periodicity, routing, and resources utilised, hence preserving the plant’s reliability. According to the results, the proposed ranking will enable a new strategy for integrated maintenance planning, redefining the criticality of service orders according to the judgement based on criteria and subcriteria, thereby allowing the application of resources appropriately and focusing on what is more important to maintain the thermal power plant’s continuity and operational safety.
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