This case study examines the performance of the Igland Hauler employed in small diameter Eucalyptus clear-cut operations in Guangxi, China. A yarding crew of eight persons was monitored by a snap back elemental time study for 19.23 SMH (scheduled machine hours), with 159 yarding cycles and a yarded log volume at landing of 49.4 m³ solid over bark. A gross-productivity of 2.50 m³ /SMH and net-productivity of 5.06 m³ /PMH0 (productive machine hours excluding delay times) was achieved, leading to a machine utilization rate of 49.5%. The costs of the yarder and associated overhead as well as the personnel costs of a large crew with eight people sum up to extraction costs of 50.24 USD/m³ . The high costs make it difficult to compete economically with the locally common manual extraction system as long as abundant labor at a low hourly rate is available in the region. Further performance improvement through skill development, but also technical and organizational system modification in conjunction with rising wages and decreasing labor force in rural primary production will determine the justification of employing such yarding systems. However, new silvicultural regimes with extended rotations and supply
OPEN ACCESSForests 2015, 6 2960 requirements of the forest products industry in China demand new operational systems.
This case study analyzed the performance of a start-up cable yarding crew in southern China through operational monitoring by consecutive time studies, long-term log book recordings and efficiency evaluation by stochastic frontier analysis (SFA). The crew, which used a KOLLER K303 H mobile tower yarder, was monitored for two years. During this period, detailed data recordings of 687 yarding cycles of 12 yarding corridors as well as log book recordings of an additional 1122 scheduled system hours (SSH, including all delays) were generated. Mean extraction productivity of the system ranged between 5.23 and 6.40 m 3 per productive system hour (PSH 0 , excluding all delays), mostly depending on slope yarding distance and lateral distance. Corresponding gross-productivity ranged from 1.91 to 2.24 m 3 /SSH, with an overall mean machine utilization rate of 31%. Unproductive yarding times and delays associated with the relative low utilization rate were mainly caused by lengthy rigging processes, as well as organizational deficiencies and not yet fully developed skill sets of the operating crew. The latter was reflected in a mean efficiency effect frontier value of 0.62 based on evaluation of data sets of individual yarding cycles recorded during detailed assessments, suggesting a mean improvement potential of 38% based on the SFA, translating in a potentially achievable gross-productivity of 2.64 to 3.09 m 3 /SSH. We conclude that current local operating conditions including insufficient planning, implementation and logistics and in particular, frequent discontinuations of system operations of up to three months all resulting in generally low operation hours per shift and per year, inhibit efficient operations and rapid skill development. These circumstances also inhibit an economic utilization of the equipment. Nevertheless, from a technical perspective, yarding systems have a promising potential in southern China.
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