Nickel-rich layered materials LiNi 1-x-y Mn x Co y O 2 are promising candidates for high energy density lithium-ion battery cathodes. Unfortunately, they suffer from capacity fading upon cycling, especially with high voltage charging. It is critical to have mechanistic understanding of such fade. Herein, synchrotron-based techniques (including scattering, spectroscopy, and microcopy) and finite element analysis were utilized to understand the LiNi 0.6 Mn 0.2 Co 0.2 O 2 material from structural, chemical, morphological, and mechanical points of view. The lattice structural changes are shown to be relatively reversible during cycling, even when 4.9V charging was applied. However, local disorder and strain were induced by high voltage charging. Nano-resolution 3D transmission X-ray microscopy data analyzed by machine learning methodology reveals that high-voltage charging induced significant oxidation state inhomogeneities in the cycled particles. Regions at the surface have rock-salt type structure with lower oxidation state and build up the impedance while regions with higher oxidization state are scattered in the bulk and are likely deactivated during cycling. In addition, the development of micro-cracks is highly dependent on the pristine state morphology and cycling conditions. Hollow particles seem to be more robust against stress-induced cracks than the solid ones, suggesting that morphology engineering can be effective in mitigating the crack problem in these materials. The engineering support from D. Van Campen, V. Borzenets and D. Day for the TXM experiment at beamline 6-2C of SSRL is gratefully acknowledged. The work done at Brookhaven National Laboratory was supported by the Assistant Secretary for Energy Efficiency and Renewable Energy, Vehicle Technology Office of the U.S. Department of Energy through the Advanced Battery Materials Research (BMR) Program, including Battery500 Consortium under contract DE-SC0012704. This research used beamlines 7-BM and 28-ID-2 of the National Synchrotron Light Source II, a U.S.

Chemical and mechanical properties interplay on the nanometric scale and collectively govern the functionalities of battery materials. Understanding the relationship between the two can inform the design of battery materials with optimal chemomechanical properties for long-life lithium batteries. Herein, we report a mechanism of nanoscale mechanical breakdown in layered oxide cathode materials, originating from oxygen release at high states of charge under thermal abuse conditions. We observe that the mechanical breakdown of charged LiNiMnCoO materials proceeds via a two-step pathway involving intergranular and intragranular crack formation. Owing to the oxygen release, sporadic phase transformations from the layered structure to the spinel and/or rocksalt structures introduce local stress, which initiates microcracks along grain boundaries and ultimately leads to the detachment of primary particles, i.e., intergranular crack formation. Furthermore, intragranular cracks (pores and exfoliations) form, likely due to the accumulation of oxygen vacancies and continuous phase transformations at the surfaces of primary particles. Finally, finite element modeling confirms our experimental observation that the crack formation is attributable to the formation of oxygen vacancies, oxygen release, and phase transformations. This study is designed to directly observe the chemomechanical behavior of layered oxide cathode materials and provides a chemical basis for strengthening primary and secondary particles by stabilizing the oxygen anions in the lattice.

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