Free‐standing films that display high strength and high electrical conductivity are critical for flexible electronics, such as electromagnetic interference (EMI) shielding coatings and current collectors for batteries and supercapacitors. 2D Ti3C2Tx flakes are ideal candidates for making conductive films due to their high strength and metallic conductivity. It is, however, challenging to transfer those outstanding properties of single MXene flakes to macroscale films as a result of the small flake size and relatively poor flake alignment that occurs during solution‐based processing. Here, a scalable method is shown for the fabrication of strong and highly conducting pure MXene films containing highly aligned large MXene flakes. These films demonstrate record tensile strength up to ≈570 MPa for a 940 nm thick film and electrical conductivity of ≈15 100 S cm−1 for a 214 nm thick film, which are both the highest values compared to previously reported pure Ti3C2Tx films. These films also exhibit outstanding EMI shielding performance (≈50 dB for a 940 nm thick film) that exceeds other synthetic materials with comparable thickness. MXene films with aligned flakes provide an effective route for producing large‐area, high‐strength, and high‐electrical‐conductivity MXene‐based films for future electronic applications.
The discovery of liquid crystalline (LC) phases in dispersions of two-dimensional (2D) materials has enabled the development of macroscopically aligned three-dimensional (3D) macrostructures. Here, we report the first experimental observation of self-assembled LC phases in aqueous Ti 3 C 2 T x MXene inks without using LC additives, binders, or stabilizing agents. We show that the transition concentration from the isotropic to nematic phase is influenced by the aspect ratio of MXene flakes. The formation of the nematic LC phase makes it possible to produce fibers from MXenes using a wet-spinning method. By changing the Ti 3 C 2 T x flake size in the ink formulation, coagulation bath, and spinning parameters, we control the morphology of the MXene fibers. The wet-spun Ti 3 C 2 T x fibers show a high electrical conductivity of ∼7750 S cm −1 , surpassing existing nanomaterial-based fibers. A high volumetric capacitance of ∼1265 F cm −3 makes Ti 3 C 2 T x fibers promising for fiber-shaped supercapacitor devices. We also show that Ti 3 C 2 T x fibers can be used as heaters. Notably, the nematic LC phase can be achieved in other MXenes (Mo 2 Ti 2 C 3 T x and Ti 2 CT x ) and in various organic solvents, suggesting the widespread LC behavior of MXene inks.
The integration of nanomaterials with high conductivity into stretchable polymer fibers can achieve novel functionalities such as sensing physical deformations. With a metallic conductivity that exceeds other solution‐processed nanomaterials, 2D titanium carbide MXene is an attractive material to produce conducting and stretchable fibers. Here, a scalable wet‐spinning technique is used to produce Ti3C2Tx MXene/polyurethane (PU) composite fibers that show both conductivity and high stretchability. The conductivity at a very low percolation threshold of ≈1 wt% is demonstrated, which is lower than the previously reported values for MXene‐based polymer composites. When used as a strain sensor, the MXene/PU composite fibers show a high gauge factor of ≈12900 (≈238 at 50% strain) and a large sensing strain of ≈152%. The cyclic strain sensing performance is further improved by producing fibers with MXene/PU sheath and pure PU core using a coaxial wet‐spinning process. Using a commercial‐scale knitting machine, MXene/PU fibers are knitted into a one‐piece elbow sleeve, which can track various movements of the wearer's elbow. This study establishes fundamental insights into the behavior of MXene in elastomeric composites and presents strategies to achieve MXene‐based fibers and textiles with strain sensing properties suitable for applications in health, sports, and entertainment.
Textile-based electronics enable the next generation of wearable devices, which have the potential to transform the architecture of consumer electronics. Highly conductive yarns that can be manufactured using industrial-scale processing and be washed like everyday yarns are needed to fulfill the promise and rapid growth of the smart textile industry. By coating cellulose yarns with Ti 3 C 2 T x MXene, we produce highly conductive and electroactive yarns, which can be knitted into textiles using industrial knitting machine. We show that yarns with MXene loading of ~77 wt.% (~2.2 mg cm -1 ) have conductivity of up to 440 S cm -1 . After washing for 45 cycles at temperatures ranging from 30 °C to 80 °C, MXene-coated cotton yarns exhibit minimal increase in resistance while maintaining constant MXene loading. The MXene-coated cotton yarn electrode offers a specific capacitance of 759.5 mF cm -1 at 2 mV s -1 . A fully knitted textile-based capacitive pressure sensor is also prepared which offers high sensitivity (gauge factor of ~6.02), wide sensing range of up to ~20 % compression, and excellent cycling stability (2,000 cycles at ~14 % compression strain). This work provides new and practical insights towards the development of platform technology that can integrate MXene in cellulose-based yarns for textile-based devices.
Scaling the production of synthetic 2D materials to industrial quantities has faced significant challenges due to synthesis bottlenecks whereby few have been produced in large volumes. These challenges typically stem from bottom‐up approaches limiting the production to the substrate size or precursor availability for chemical synthesis and/or exfoliation. In contrast, MXenes, a large class of 2D transition metal carbides and/or nitrides, are produced via a top‐down synthesis approach. The selective wet etching process does not have similar synthesis constraints as some other 2D materials. The reaction occurs in the whole volume; therefore, the process can be readily scaled with reactor volume. Herein, the synthesis of 2D titanium carbide MXene (Ti3C2Tx) is studied in two batch sizes, 1 and 50 g, to determine if large‐volume synthesis affects the resultant structure or composition of MXene flakes. Characterization of the morphology and properties of the produced MXene using scanning electron microscopy, X‐ray diffraction, dynamic light scattering, Raman spectroscopy, X‐ray photoelectron spectroscopy, UV–visible spectroscopy, and conductivity measurements show that the materials produced in both batch sizes are essentially identical. This illustrates that MXenes experience no change in structure or properties when scaling synthesis, making them viable for further scale‐up and commercialization.
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