Separation of carbon dioxide (CO2) from methane (CH4) using polymeric membranes is limited by trade-off between permeability and selectivity as depicted in Robeson curve. To overcome this challenge, this study develops membranes by incorporating silica particles (Si) modified with [EMIM][Tf2N] ionic liquid (IL) at different IL:Si ratio to achieve desirable membrane properties and gas separation performance. Results show that the IL:Si particle has been successfully prepared, indicated by the presence of fluorine and nitrogen elements, as observed via Fourier-Transform Infrared Spectroscopy (FTIR) and X-ray Photoelectron Spectrometer (XPS). Incorporation of the modified particles into membrane has given prominent effects on morphology and polymer chain flexibility. The mixed matrix membrane (MMM) cross-section morphology turns rougher in the presence of IL:Si during fracture due to higher loadings of silica particles and IL. Furthermore, the MMM becomes more flexible with IL presence due to IL-induced plasticization, independent of IL:Si ratio. The MMM with low IL content possesses CO2 permeance of 34.60 ± 0.26 GPU with CO2/CH4 selectivity of 85.10, which is far superior to a pure polycarbonate (PC) and PC-Sil membranes at 2 bar, which surpasses the Robeson Upper Bound. This higher CO2 selectivity is due to the presences of CO2-philic IL within the MMM system.

This study focuses on the effect of modified silica fillers by [EMIN][Tf2N] via physical adsorption on the CO2 separation performance of a mixed matrix membrane (MMM). The IL-modified silica was successfully synthesized as the presence of fluorine element was observed in both Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectrometer (XPS) analyses. The prepared MMMs with different loadings of the IL-modified silica were then compared with an unmodified silica counterpart and neat membrane. The morphology of IL-modified MMMs was observed to have insignificant changes, while polymer chains of were found to be slightly more flexible compared to their counterpart. At 2 bar of operating pressure, a significant increase in performance was observed with the incorporation of 3 wt% Sil-IL fillers compared to that of pure polycarbonate (PC). The permeability increased from 353 to 1151 Barrer while the CO2/CH4 selectivity increased from 20 to 76. The aforementioned increment also exceeded the Robeson upper bound. This indicates that the incorporation of fillers surface-modified with ionic liquid in an organic membrane is worth exploring for CO2 separation.

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In this project, a commercial polytetrafluoroethylene (PTFE) membrane was coated with a thin layer of polyether block amide (PEBAX) via vacuum filtration to improve hydrophilicity and to study the bubble formation. Two parameters, namely PEBAX concentration (of 0–1.5 wt%) and air flow rate (of 0.1–50 mL/s), were varied and their effects on the bubble size formation were investigated. The results show that the PEBAX coating reduced the minimum membrane pore size from 0.46 μm without coating (hereafter called PEBAX0) to 0.25 μm for the membrane coated with 1.5wt% of PEBAX (hereafter called PEBAX1.5). The presence of polar functional groups (N-H and C=O) in PEBAX greatly improved the membrane hydrophilicity from 118° for PEBAX0 to 43.66° for PEBAX1.5. At an air flow rate of 43 mL/s, the equivalent bubble diameter size decreased from 2.71 ± 0.14 cm for PEBAX0 to 1.51 ± 0.02 cm for PEBAX1.5. At the same air flow rate, the frequency of bubble formation increased six times while the effective gas–liquid contact area increased from 47.96 cm2/s to 85.6 cm2/s. The improved growth of C. vulgaris from 0.6 g/L to 1.3 g/L for PEBAX1.5 also shows the potential of the PEBAX surface coating porous membrane as an air sparger.

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