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In the present study, a model is presented to optimize the fabrication parameters of natural fiber reinforced polyester matrix composites with dual fillers. In particular, jute fiber mat was chosen as reinforcement and eggshell powder (ESP) and montmorillonite nanoclay (NC) were selected as fillers. The weight per square meter (GSM) of the fiber, the weight percentage of ESP and NC have been chosen as independent variables and the influence of these variables on tensile, flexural and impact strength of the composite has been inspected. The permutations of the different combinations of factors are intended to accomplish higher interfacial strength with the lowest possible number of tested specimens. The experiments were designed by the Taguchi strategy and a novel multi-objective optimization technique named COPRAS (COmplex PRoportional ASsessment of alternatives) was used to determine the optimal parameter combinations. Affirmation tests were performed with the optimal parameter settings and the mechanical properties were evaluated and compared. Experimental results show that fiber GSM and eggshell powder content are significant variables that improve mechanical strength, while the nanoclay appears less important.

The wear performance of jute/coir unsaturated polyester composites, filled with eggshell powder (ESP) and nanoclay (NC), were examined, concentrating on two measured parameters, coefficient of friction (COF) and wear rate (WR). To assess the possibilities of this material, a Taguchi study, based on grey relational analysis (GRA), was carried out, based on three testing parameters of the wear performance, load (10, 20, and 30 N), speed (100, 150, and 200 rpm), and sliding distance (30, 40, and 50 m). The material showed promising characteristics especially at high load, low speed, and high sliding distance. When comparing the respective influence of the three different parameters, the speed proved to be the most critical, this suggested the possible application of the biocomposite only for very low values of it. On the other hand, it was also elucidated that the presence and interfacial adhesion of the two fillers considerably hindered the formation of ploughing during wear test, despite the fact that degradation might be continuous and critical as far as loading progresses.

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