A magnetically responsive Pickering interface biocatalytic system was used as an efficient platform for the separation and reuse of catalysts in biodiesel production.

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Pickering emulsion systems provide potential platforms for simultaneously intensifying and catalyzing transesterification between triglyceride and methanol under static conditions. However, realizing static transesterification with high biodiesel yield is still challenging due to low emulsion stability at the reaction temperature. Here, a series of magnetically recyclable Pickering interfacial catalysts (PICs) with similar surface affinities but different densities were constructed as stabilizers of a soybean oil/methanol emulsion. The variations in the emulsion volume fraction and droplet size were comparatively studied and analyzed from the viewpoint of droplet settling and catalyst particle shedding. It is found that, except for surface affinity, PIC density also plays a pivotal role in emulsion stability owing to the non-negligible effect of gravity on catalyst adsorption in triglyceride/methanol emulsion (especially at elevated temperature). By reducing the density, finely improving the lipophilicity, and optimizing the addition amount of PIC, the obtained soybean oil/methanol emulsion can remain stable for at least 12 h at 60 °C, enabling static transesterification with a high biodiesel yield of 95.6%. Moreover, the best performing PIC can be reused for at least 7 cycles. This efficient static transesterification system offers a green strategy for biodiesel production.

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