We derive a system of coupled nonlinear differential equations that govern the motion of yarn in general. The equations are written in a (non-uniformly) rotating observation frame and are thus appropriate for description of over-end unwinding of yarn from stationary packages. We comment on physical significance of virtual forces that appear in a non-inertial frame and we devote particular attention to a lesser known force, that only appears in non-uniformly rotating frames. We show that this force should be taken into account when the unwinding point is near the edges of the package, and the quasi-stationary approximation is not valid because the angular velocity is changing with time. The additional force has an influence on the yarn dynamics in this transient regime where the movement of yarn becomes complex and can lead to yarn slipping and even breaking.
Abstract-Yarn unwinding from a package is important in many textile processes. The stability of the unwinding process has a direct influence on the efficiency of the process and on the quality of the end product. During the unwinding, the tension is oscillating. This is especially noticeable in over-end unwinding from a static package, where the yarn is being withdrawn with a high velocity in the direction of the package axis. The optimal form of the package allows an optimal shape of the yarn balloon and low and steady tension even at very high unwinding velocities.The purpose of this work is to write down the equations that describe the motion of yarn during unwinding and to construct a mathematical model whichwould permit to simulate the process of unwinding.
Tension in the yarn and its oscillations during the over-end unwinding of the yarn from stationary packages depend on the unwinding speed, the shape and the winding type of the package, the air drag coefficient, and also the coefficient of friction between the yarn and the package. The yarn does not leave the surface package immediately at the unwinding point. Instead, it first slides on the surface and then lifts off to form the balloon. The problem of simulating the unwinding process can be split into two smaller subproblems: the first task is to describe the motion of the yarn in the balloon; the second one is to solve the sliding motion. In spite of the seemingly complex form of the equations, they can be partially analytically solved as we show in the paper.
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