Our objective was to construct textile braiding manufacturing methods to facilitate high precision and accurate measurements using optical fiber Bragg grating sensors for various structures. We aimed to combine three-dimensional (3D) braiding processing with the optical Bragg grating sensor’s accurate metrology. Outside the limits of the sensor’s epoxy attachment methods, the textile braiding method can diversify the scope of application. The braiding process can be used to design a 3D fabric module process for multiple objective mechanical fiber arrangements and material characteristics. Optical stress–strain response conditions were explored through the optimization of design elements between the Bragg grating sensor and the braiding. Here, Bragg grating sensors were located 75% away from the fiber center. The sensor core structure was helical with a 1.54 cm pitch, and a polyurethane synthetic yarn was braided together with the sensor using a weaving machine. From the prototype results, a negative Poisson’s ratio resulted in a curled braided Bragg grating sensor. The number of polyurethane strands was studied to determine the role of wrap angle in the braiding. The 12-strands condition showed an increase in double stress–strain response rate at a Poisson’s ratio of 1.3%, and the 16-strands condition was found to have noise affecting the sensor at a Poisson’s ratio of 1.5%. The findings suggested the application of braiding fabrication to the Bragg grating sensor could help to develop a new monitoring sensor.

Sensitivity and reliability are essential factors for the practical implementation of a wearable sensor. This study explores the possibility of using a hybrid high-resolution Bragg grating sensor for achieving a fast response to dynamic, continuous motion and Bragg signal pattern monitoring measurement. The wavelength shift pattern for real-time monitoring in picometer units was derived by using femtosecond laser Bragg grating processing on an optical wave path with long-period grating. The possibility of measuring the demodulation system’s Bragg signal pattern on the reflection spectrum of the femtosecond laser precision Bragg process and the long-period grating was confirmed. By demonstrating a practical method of wearing the sensor, the application of wearables was also explored. It is possible to present the applicability of sophisticated micro transformation measurement applications in picometer units.