Paper recycling is the most eco-efficient waste management option, since the use of recycled fibers reduces the need for virgin wood fiber and lowers energy consumption, and hence has a positive effect on the environment. The use of recycled paper is by far the highest in the packaging industry. In food packaging production, recycled paper is often favored over paper and board made from virgin fibers. However, due to the possible hazardous chemicals that can be found in recycled paper, there is a dilemma of how to overcome food safety issues while making food packaging more circular. The objective of the study was to determine if deinked office paper grades could be used as an alternative fiber source in the production of food packaging white top linerboards. For that purpose, three different types of digitally printed papers were submitted to a chemical deinking flotation in laboratory conditions, and the handsheets formed after each recycling trial were tested on the suitability for direct food contact. Evaluation of deinkability for each group of recycled prints was performed, as well. Deinkability was evaluated by calculating the flotation yield, pulp’s brightness and whiteness increase, ink elimination factor, determination of residual ink area, as well as ash content elimination. Food safety evaluation was performed by determining the content of heavy metals (Cd, Pb, Hg, and Cr VI), primary aromatic amines, diisopropylnaphthalenes (DIPN), phthalates, and polychlorinated biphenyls (PCB) from aqueous or organic solvent extracts of recycled paper pulp. The fastness of the fluorescent whitening agents was determined, as well. Of all evaluated deinking flotation efficiency parameters, only flotation yield and ash reduction by flotation were positively assessed. High content of residual ink particles detected after the flotation stage indicates that the flotation was not a successful method for the elimination of disintegrated ink particles, which was also confirmed by deficient results of ink elimination measurements and whiteness increase. Flotation proved to be the least efficient in the recycling of inkjet prints, where the lowest ink elimination, whiteness, and brightness values were achieved. As far as food safety assessment of deinked pulp is concerned, all tested deinked handsheets were found suitable to be used in direct contact with foods.

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Rectangles are the most common packaging shapes. Their stability under compression can vary according to different types of paperboard as well as panels ratios. Rectangular shapes have advantages in transportation and production but are not the only shapes that paperboard packaging has to offer. This paper investigates seven packaging shapes with different cross-sections while keeping the same height and amount of material used. The tested shapes were made with two types of paperboard (with recycled fibre and virgin pulp) and different grammage. The testing was conducted using a modified Crush Test (Lorentzen & Wettre Crush Tester). The results showed that cylinder shape has the most compression resistance while triangular prism and rectangular prism (1:4 panel ratio) the least. Testing rectangles with different panel ratios together with the results of other shapes led to the conclusion that compression resistance mainly depends on the size of the panel. If a shape has larger (less number of) panels it has less resistance to vertical pressure (stackability).

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Thermochromic inks (TC) have received increasing attention in recent years, particularly in the design and packaging industries. Their stability and durability are crucial for their application. This study highlights the detrimental effects of UV radiation on the lightfastness and reversibility of thermochromic prints. Three commercially available TC inks with different activation temperatures and in different shades were printed on two different substrates, cellulose and polypropylene-based paper. Used inks were vegetable oil-based, mineral oil-based and UV-curable. The degradation of the TC prints was monitored using FTIR and fluorescence spectroscopy. Colorimetric properties were measured before and after exposure to UV radiation. The substrate with a phorus structure exhibited better colour stability, suggesting that the chemical composition and surface properties of the substrate play a crucial role in the overall stability of thermochromic prints. This can be explained by the ink penetration into the printing substrate. The penetration of the ink into the structure (cellulose fibres) protects the ink pigments from the negative effect of the UV radiation. Obtained results suggest that although the initial substrate may appear suitable for printing, its performance after ageing may not be optimal. In addition, the UV curable prints show better light stability than those made of mineral- and vegetable-based inks. In the field of printing technology, understanding the interplay between different printing substrates and inks is critical to achieve high-quality, long-lasting prints.