ZnO thin films were deposited on sapphire (α-Al2O3) substrates by RF magnetron sputtering at
substrate temperatures of 500, 600, 650 and 700°C for 3h at rf-powers ranging from 60 to 120 W. The
FWHM of the XRD (0002) peak for the ZnO film was reduced down to 0.07° by optimizing the chamber
pressure at a substrate temperature of 700°C. Sharp near-band-edge emission was observed in the
photoluminescence (PL) spectrum for the ZnO film grown at room temperature. Excess RF power
aggravates the crystallinity and the surface roughness of the ZnO thin film. Pole figure, AES and PL
analysis results confirm us that RF magnetron sputtering offers ZnO films with a lower density of
crystallographic defects. ZnO films with a high quality can be obtained by optimizing the substrate
temperature, RF power, and pressure of the RF magnetron sputtering process.
Epoxy molding compounds (EMC) with higher thermal stabilities are urgently needed as the light emitting diode (LED) becomes brighter and the wavelength of the its light becomes shorter. This paper proposes a simple reliable method of evaluating the thermal stabilities of commercial EMCs. The transmittances of most commercial EMC samples for high power short wavelength LED packages were decreased by heat treatment at 150oC for 200hr. Also the thermal stabilities of
the samples were confirmed by measuring the weight losses through TGA. The experimental results suggest that employing a good heatsink is indispensable in highly bright short wavelength LED packages.
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