Silicon is receiving discernable attention as an active material for next generation lithium-ion battery anodes because of its unparalleled gravimetric capacity. However, the large volume change of silicon over charge–discharge cycles weakens its competitiveness in the volumetric energy density and cycle life. Here we report direct graphene growth over silicon nanoparticles without silicon carbide formation. The graphene layers anchored onto the silicon surface accommodate the volume expansion of silicon via a sliding process between adjacent graphene layers. When paired with a commercial lithium cobalt oxide cathode, the silicon carbide-free graphene coating allows the full cell to reach volumetric energy densities of 972 and 700 Wh l−1 at first and 200th cycle, respectively, 1.8 and 1.5 times higher than those of current commercial lithium-ion batteries. This observation suggests that two-dimensional layered structure of graphene and its silicon carbide-free integration with silicon can serve as a prototype in advancing silicon anodes to commercially viable technology.

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We investigated the adsorption of Na on graphene and graphene oxide, which are used as anode materials in sodium ion batteries, using density functional theory. The adsorption energy for Na on graphene was -0.507 eV at the hollow sites, implying that adsorption was favorable. In the case of graphene oxide, Na atoms were separately adsorbed on the epoxide and hydroxyl functional groups. The adsorption of Na on graphene oxide-epoxide (adsorption energy of -1.024 eV) was found to be stronger than the adsorption of Na on pristine graphene. However, the adsorption of Na on graphene oxide-hydroxyl resulted in the generation of NaOH as a by-product. Using density of states (DOS) calculations, we found that the DOS of the Na-adsorbed graphene was shifted down more than that of the Na-adsorbed graphene oxide-epoxide. In addition, the intensity of the DOS around the Fermi level for the Na-adsorbed graphene was higher than that for the Na-adsorbed graphene oxide-epoxide.

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Because of the higher specific capacity, nickel-rich layered cathode material has received much attention from the lithium-ion battery community. However, its cycle life is desired to improve further for practical applications, and unstable interface with electrolyte is one of the main capacity fading mechanisms. Here, we report a facile chemical vapor deposition process involving mixed gases of CO 2 and CH 4 , which yields thin and conformal artificial solid-electrolyte-interphase (SEI) layer consisting of alkyl lithium carbonate (LiCO 3 R) and lithium carbonate (Li 2 CO 3 ) on nickel-rich active cathode powder. The coating layer protects from side reactions and improves the cycle life and efficiency significantly. Remarkably, the coating process is self-terminated after the thickness reaches ∼10 nm, leading to the coating layer to account for only 0.48 wt %, because of the growing binding energy between the gas mixture and the surface products. The self-termination is characterized by various analytical tools and is well-explained by density functional theory calculations. The current gas phase coating process should be applicable to other battery materials that suffer from continuous side reactions with electrolyte.