Abstract:The aim of this research was to investigate the effects of charcoal and Kraft-lignin additions on the structure, cold compression strength, and reactivity of bio-cokes produced at the laboratory scale. Bio-cokes were prepared by adding charcoal and Kraft-lignin (2.5, 5.0, 7.5, and 10.0 wt %) to medium-volatile coal and coking the mixture with controlled heating rate (3.5 • C/min) up to 1200 • C. In addition, four particle sizes of charcoal were added with a 5 wt % addition rate to investigate the effect of particle size on the compression strength and reactivity. Thermogravimetric analysis was used to evaluate the pyrolysis behavior of coal and biomasses. Optical microscopy was used to investigate the interaction of coal and biomass components. It was found that by controlling the amount of charcoal and Kraft-lignin in the coal blend, the compression strength of the bio-cokes remains at an acceptable level compared to the reference coke without biomass addition. The cold compression strength of the charcoal bio-cokes was higher compared to Kraft-lignin bio-cokes. The reactivity of the bio-cokes with charcoal addition was markedly higher compared to reference coke and Kraft-lignin bio-cokes, mainly due to the differences in the physical properties of the parental biomass. By increasing the bulk density of the coal/biomass charge, the cold compression strength of the bio-cokes can be improved substantially.
Most of the past studies examined the effects of ultrasonic treatment on the removal of phosphorus, silica and alumina minerals from iron ores. In the present work, the effect of combined microwave pretreatment and ultrasonic treatment on the efficiency of disintegration and removal of phosphorus and other gangue minerals associated with iron ores has been studied. Three different iron ore samples have varying total iron concentration (TFe) and P 2 O 5 content and mineralogical textures were studied. Microwave pretreatment generated intergranular fractures between the gangues (fluoroapatite and chamosite) and oolitic hematite. These intergranular fractures improved liberation of iron ore, and accelerated ultrasonic disintegration and removal of phosphorus and gangue minerals from oolitic hematite. The results indicated that microwave pretreatment increases the efficiency of ultrasonic disintegration and removal of particles by about 20% compared to untreated sample. The results of ultrasonic treatment are quite promising. Significant increase in iron grade and reduction in phosphorus and alumina content of enriched product can be obtained. Depending on the sample texture and phosphorus distribution, about 59 % phosphorus removal can be obtained.
5i02 occurs in coking coals as pure quartz and also in complex aluminosilicates. At coking temperatures, pure 8i0 2 has several polymorphs (a-and J3-quartz and IHridymite) and transformations from one to another are accompanied by volume changes in the mineral matter that can lead to the formation of cavities and cracks in a coke matrix. These can weaken the coke physical strength and lead to a higher circulation of gases within the pieces. The grain size of the primary quartz crystals in a coal blend is also important for the estimation of coke strength: the larger the crystals that occur in a coal, the larger the cavities and cracks that will ensue (weaker coke). The occurrence of any given 8i02 polymorph indicates the temperature of its formation and can be used to correlate other changes in coke-forming compounds with certain temperatures. A high amount of free quartz in a coal blend can be considered a negative factor for coking. For a better understanding of the influence of bulk 8i02 on coke quality, mineralogical (phase) analysis and quartz grain size measurements on coking coals can be helpful. Under the blast furnace conditions, 8i0 2 polymorphs have no substantial influence on the coke physical strength.
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