The improvement of the microgeometry became a subject of a great interest in cutting tools optimization. This paper approaches the process of cutting edge preparation of solid carbide reamers. It has been analyzed the evolution of cutting edge wear resistance in the material GGG 40 using the scanning electron microscope (SEM). The work also compared the rounded cutting edge reamers realized using wet abrasive jet machining with standard unprepared cutting edge. To obtain different microgeometries were experienced a number of machining strategies, which resulted in four combinations of roundness and forms for the cutting edge. In order to validate the results, the author studied the wear resistance during the reaming tests, the influence of prepared surface of the cutting edge on metallic coating layer adhesion. The final purpose was to determinate the optimal strategy of cutting edge preparation considering the evolution of wear during the reaming process.
Abstract. The goal of this paper is to determine the optimal cutting edge microgeometry for a carbide end mill used in stainless steel machining. The optimal cutting edge microgeometry will be determined through conducting more tool life tests. Tools with three different cutting edge radiuses and one without edge preparation will be tested in order to determine the influence of the cutting edge microgeometry on the wear and tool life. The edge microgeometry is obtained through wet blasting preparation.
It's known that the durability of the cutting tool is influenced by the cutting parameters. In the recent years, scientists turn their research efforts to demonstrate that the microgeometry have an important role in determining the durability of the cutting tools. The processes studied most are milling and turning, but few researches have been done on the drilling operation. In this paper is presented the influence of 6.8 mm diameter drills with three values of the K-factor, but the same radius of the cutting edge and same macrogeometry. To obtain the desired microgeometry of the drills, two preparing technologies of the cutting edge were used. Drills were tested in two types of materials: X5CrNi18-10 (1.4301) and 42CrMo4 (1.7225). The main goal of this paper is to observe the influence of the microgeometry in the drilling process namely the durability and wear evolution.
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