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The design of packed columns requires the detailed description of the hydrodynamics on the surface of the packings. To analyze the local flow behavior of the liquid phase, a three-dimensional Computational Fluid Dynamics (CFD) model was developed that applies to the two-phase countercurrent flow on an inclined and flat plate. This model, based on the volume-of-fluid (VOF) method, considers the gravity, the surface tension and the drag force between the two phases. The development of such a model allows investigation of the influences of the liquid and gas flow rates on the flow behavior such as the film flow and the rivulet flow. A validation of the model was performed using data from the literature and from experiments conducted in this work. Simulation and experimental results demonstrate that the specific wetted area on the plate decreases with decreasing liquid load. Moreover, CFD simulations reveal that the presence of the countercurrent gas phase tends to increase the fluctuation and the thickness of the film flow, which is in accordance with experimental data. It also affects the flow behavior of the rivulet flow and changes the velocity profiles for both film and rivulet flow behavior. On the other hand, the simulation results indicate that CFD is a potent tool for analyzing and investigating the flow phenomena in chemical engineering.

Structured packed columns are widely used in the chemical industry for distillation and absorption. However, the understanding of the transfer mechanism behind the counter-current gas-liquid flow in structured packed columns is still limited. In this work, a three-dimensional CFD model that considers the local absorption and the local momentum transfer mechanism is developed for a film flow on a small plate with a counter-current gas flow. The model, based on the Volume of Fluid (VOF) method, is built up on the basis of a pressure drop model and the penetration theory to quantitatively investigate the instantaneous hydrodynamics and mass transfer characteristics of the liquid phase. Simulations and experiments are carried out for a system consisting of propane and toluene. A comparison of the simulation results with the experimental data for the outlet concentrations shows good agreement.

Der Wärme‐ und Stoffübergang in Packungskolonnen wird erheblich durch die komplexe Fluiddynamik der flüssigen Phase beeinflusst, für deren tiefergehendes Verständnis zwingend Informationen über das Geschwindigkeitsfeld benötigt werden. Zu diesem Zweck wurde eine neue μPIV (Micro Particle Image Velocimetry)‐Messmethode entwickelt, bei der das Geschwindigkeitsprofil durch die bewegte wellige Oberfläche gemessen wird, sodass erstmalig Analysen auf nicht transparenten Packungsmaterialien ermöglicht werden.

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