The deposits of Fe-Mn, in the seabed of the planet, are a good alternative source for the extraction of elements of interest. Among these are marine nodules, which have approximately 24% manganese and may be a solution to the shortage of high-grade ores on the surface. In this investigation, an ANOVA analysis was performed to evaluate the time independent variables and MnO2/reducing agent in the leaching of manganese nodules with the use of different Fe reducing agents (FeS2, Fe2+, Fe0 and Fe2O3). Tests were also carried out for the different reducing agents evaluating the MnO2/Fe ratio, in which the Fe0 (FeC) proved to be the best reducing agent for the dissolution of Mn from marine nodules, achieving solutions of 97% in 20 min. In addition, it was discovered that at low MnO2/Fe ratios the acid concentration in the system is not very relevant and the potential and pH were in ranges of −0.4–1.4 V and −2–0.1 favoring the dissolution of Mn from MnO2.
Complex gangues and low-quality waters are a concern for the mining industries, particularly in water shortage areas, where the closure of hydric circuits and reduction in water use are essential to maintain the economic and environmental sustainability of mineral processing. This study analyzes the phenomena involved in the water recovery stage, such as sedimentation of clay-based tailings flocculated with anionic polyelectrolyte in industrial water and seawater. Flocculation–sedimentation batch tests were performed to ascertain the aggregate size distribution, the hindered settling rate, and the structure of flocs expressed through their fractal dimension and density. The aggregates’ properties were characterized by the Focused Beam Reflectance Measurement (FBRM) and Particle Vision Microscope (PVM) techniques. The impact of the type of water depends on the type of clay that constitutes the suspension. For quartz/kaolin, the highest performance was obtained in industrial water, with bigger aggregates and faster settling rates. However, the tailings composed of quartz/Na-montmorillonite reversed this trend. The type of water impacted the efficiency of primary-particle aggregation. The trials in industrial water generated a portion of non-flocculated particles, which was observed through a bimodal distribution in the unweighted chord-length distribution. This behavior was not observed in seawater, where a perceptible fraction of non-flocculated particles was not found. The additional cationic bonds that offer seawater favor finer primary-particle agglomeration for all tailings types.
Studying the dissolution of chalcocite allows to understand the behavior of the most abundant secondary sulfide ore in copper deposits, while digenite (Cu1.8S) and other intermediate sulfides (Cu2−xS) are often associated with chalcocite. The most common mechanism of dissolution is by two stages, and chloride ions benefit the kinetics of dissolution. In this study, a pure chalcocite mineral (99.9% according to XRD (X-Ray Diffraction) analysis) is leached in chloride media using NaCl and wastewater as the sources of chloride. Magnetic leaching tests are performed at 65, 75, and 95 °C, using a particle size between −150 and + 106 μm. Chloride concentration and leaching time are the main variables. A substantial dissolution of chalcocite was obtained with 0.5 M H2SO4, 100 g/L of chloride and a leaching time of 3 h. The apparent activation energy (Ea) derived from the slopes of the Arrhenius plots was 36 kJ/mol. The XRD analysis proves the presence of elemental sulfur (S0) as the main component in the leaching residue. No significant differences in copper extraction were detected when using 100 g/L of chloride ion or wastewater (39 g/L).
Molecular dynamic simulations of polyacrylic acid polyelectrolyte (PAA) analyzed its interaction with the main minerals that make up characteristic tailings of the mining industry, in this case, quartz, kaolinite, and montmorillonite. The simulations were carried out with the package Gromacs 2020.3. The interaction potentials used were General AMBER Force Field (GAFF) for PAA and CLAYFF-MOH for mineral surfaces. The SPC/E model described water molecules and Lennard-Jones 12-6 parameters adjusted for SPC/E model were used for Na+ and Cl− ions. The studied systems were carried out at pH 7, obtaining stable adsorption between the PAA and the studied surfaces. Interestingly, the strongest adsorptions were for montmorillonite at both low and high salt concentrations. The effect of salinity differs according to the system, finding that it impairs the absorption of the polymer on montmorillonite surfaces. However, a saline medium favors the interaction with quartz and kaolinite. This is explained because montmorillonite has a lower surface charge density and a greater capacity to adsorb ions. This facilitated the adsorption of PAA. It was possible to identify that the main interaction by which the polymer is adsorbed is through the hydroxyl of the mineral surface and the COO−Na+ complexes. Molecular dynamics allows us to advance in the understanding of interactions that define the behavior of this promising reagent as an alternative for sustainable treatment of complex tailings in highly saline environments.
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