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The effect of roughness on hypersonic boundary-layer transition has been studied for three primary purposes: to trip a laminar layer to turbulence, to determine whether naturally occurring roughness is expected to cause early transition, and to determine the largest allowable roughness that will not affect the location of transition. Roughness is often divided into two classes: isolated roughness, in which each protuberance can be considered separately, and distributed roughness similar to sandpaper, in which the roughness elements are many and are not considered separately. The effects of roughness on hypersonic transition are reviewed, considering the physics of the process, known parametric effects, some of the common correlations, and a few case studies. The three or more modes by which roughness can affect transition are outlined. At hypersonic edge Mach nunbers, it requires very large roughness heights to affect transition. Various correlations are often used to estimate the effect of roughness; several of these are described, although none provide good agreement with all the data.

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The Boeing/AFOSR Mach-6 Quiet Tunnel achieved quiet flow to a stagnation pressure of 163 psia in Dec. 2008, the highest value observed so far. It remains quiet at pressures above 160 psia. Under noisy conditions, nozzle-wall boundary-layer separation and the associated tunnel shutdown appear to propagate slowly upstream, whereas under quiet conditions, the propagation is very rapid. A new diffuser insert has been designed, fabricated, and installed in the tunnel in order to start larger blunt models and increase run time. A flared cone with a circular-arc geometry was designed to generate large second-mode N factors under quiet flow conditions. When the computed N factor was 13, large instability waves were measured under quiet flow conditions using fast pressure sensors, but the flow remained laminar. Transition was observed only under noisy conditions. A laminar instability was detected in the wake of an isolated roughness element in the boundary layer on the nozzle wall; this appears to be the first such measurement at hypersonic speeds.