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Carbon nanotubes (CNTs) impart great multi-functionality when reinforced with a polymer matrix. This paper shows the qualitative and quantitative improvements of the mechanical, electrical, and electromagnetic interference shielding effectiveness properties with the additions of the multiwalled carbon nanotubes (MWCNTs) and functionalized MWCNTs (FMWCNTs) in ethylene methyl acrylate (EMA) polymer. Mechanical characterization is performed through tensile testing, and electromagnetic interference shielding effectiveness (EMI SE) is calculated from the scattering parameters obtained from the vector network analyzer. Both properties improve compared to neat polymer with the reinforcement loadings up to a critical value, from where the properties start to degrade due to the agglomeration of the CNTs. FMWCNTs provide better performance in terms of properties over the MWCNT reinforced nanocomposites. Morphological characterization using a scanning electron microscope justifies a lower percolation threshold of FMWCNT/EMA composite by better electrical conductive network formation. At 10 wt% of FMWCNT loading, the FMWCNT/EMA composite shows 25.1 dB of EMI shielding efficiency combined with excellent mechanical and electrical properties extending its potential use in both industry and academia as an excellent flexible EMI shielding material.

The rising trend of electromagnetic pollution has motivated us to develop a novel electromagnetic interference shielding (EMI) material by adopting a facile, industry viable, and cost-effective solution mixing strategy. Single-walled carbon nanotubes (SWCNT) as conductive fillers is employed in a lightweight, highly flexible ethylene methyl acrylate (EMA) polymer to fabricate the superior electrically conductive and efficient EMI shielding material at a relatively lower percolation threshold limit compared to other carbonaceous fillers has been justified by their morphological characterization. The electrical conductive network formation is attained at just 1.96 wt% of SWCNT loading resulting in more than 20 dB of EMI shielding effectiveness (EMI SE) dominated by absorption mechanism to fulfill the industrial requirement along with excellent mechanical properties improvement, and the highest SE is 45 dB at 15 wt% of reinforcement facilitating their potential use in both industry and academia.

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