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In all automotive sector there is a linkage between brake mechanism and occupant known as a hand brake lever. Existing design is evaluated for optimization with use of composite material. CAD modeling of same will be done using CATIA V5 software. Finite element analysis approach is used to apply standard load on the part which is further investigated to perform Topology Optimization for material efficiency and reduction of cost. Existing design will then be machined as per topological optimization using Composite Material. Weight reduction of Brake lever will be done using Glass fiber epoxy composite material for optimized model. Static analysis of glass fiber hand brake lever will be performed using ANSYS19 software. The comparison of results between existing material and proposed composite material is done by using the techniques of Modal analysis and Static condition analysis of the part

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