Surface anomaly detection plays an important quality control role in many manufacturing industries to reduce scrap production. Machine-based visual inspections have been utilized in recent years to conduct this task instead of human experts. In particular, deep learning Convolutional Neural Networks (CNNs) have been at the forefront of these image processing-based solutions due to their predictive accuracy and efficiency. Training a CNN on a classification objective requires a sufficiently large amount of defective data, which is often not available. In this paper, we address that challenge by training the CNN on surface texture patches with a distance-based anomaly detection objective instead. A deep residual-based triplet network model is utilized, and defective training samples are synthesized exclusively from non-defective samples via random erasing techniques to directly learn a similarity metric between the same-class samples and outof-class samples. Evaluation results demonstrate the approach's strength in detecting different types of anomalies, such as bent, broken, or cracked surfaces, for known surfaces that are part of the training data and unseen novel surfaces.

No abstract

Convolutional Neural Network (CNN) techniques have proven to be very useful in image-based anomaly detection applications. CNN can be used as deep features extractor where other anomaly detection techniques are applied on these features. For this scenario, using transfer learning is common since pretrained models provide deep feature representations that are useful for anomaly detection tasks. Consequentially, anomaly can be detected by applying similarly measure between extracted features and a defined model of normality. A key factor in such approaches is the decision threshold used for detecting anomaly. While most of the proposed methods focus on the approach itself, slight attention has been paid to address decision threshold settings. In this paper, we tackle this problem and propose a welldefined method to set the working-point decision threshold that improves detection accuracy. We introduce a transfer learning framework for anomaly detection based on similarity measure with a Model of Normality (MoN) and show that with the proposed threshold settings, a significant performance improvement can be achieved. Moreover, the framework has low complexity with relaxed computational requirements.

As a substantial amount of multivariate time series data is being produced by the complex systems in smart manufacturing (SM), improved anomaly detection frameworks are needed to reduce the operational risks and the monitoring burden placed on the system operators. However, building such frameworks is challenging, as a sufficiently large amount of defective training data is often not available and frameworks are required to capture both the temporal and contextual dependencies across different time steps while being robust to noise. In this paper, we propose an unsupervised Attention-Based Convolutional Long Short-Term Memory (ConvLSTM) Autoencoder with Dynamic Thresholding (ACLAE-DT) framework for anomaly detection and diagnosis in multivariate time series. The framework starts by pre-processing and enriching the data, before constructing feature images to characterize the system statuses across different time steps by capturing the inter-correlations between pairs of time series. Afterwards, the constructed feature images are fed into an attention-based ConvLSTM autoencoder, which aims to encode the constructed feature images and capture the temporal behavior, followed by decoding the compressed knowledge representation to reconstruct the feature images’ input. The reconstruction errors are then computed and subjected to a statistical-based, dynamic thresholding mechanism to detect and diagnose the anomalies. Evaluation results conducted on real-life manufacturing data demonstrate the performance strengths of the proposed approach over state-of-the-art methods under different experimental settings.

No abstract