Liquid sessile drops can be used as sacrificial templates for the creation of pores in polymeric microsieves. Using inkjet printing, we deposit sessile drops of a water-based liquid onto a hydrophobic solid support and cover them with a thin liquid layer of a polymer solution in such a way that the sessile drops penetrate through the top interface of this layer. The liquid layer is solidified, and the sessile drops imprint their shape into it, acting as templates for the creation of pores. Finally, the polymer layer is separated from the substrate, and a freely suspended polymer microsieve is obtained.

Microsieves are advanced filtration membranes characterized by a uniform pore size, a high pore density, and a thickness smaller than the pore diameter. The uniform pore size provides a high selectivity; the small thickness gives rise to a high flux and allows efficient removal of any filter cake by backflushing. However, microsieves are sensitive to mechanical stress. Thus, they need either an external macroporous support or a hierarchical structure that provides an integrated supportive structure. We prepare microsieves with a hierarchical pore structure by creating breath figure patterns within layers of solutions of polymers in a volatile solvent that are spread out on top of structured supports. For the formation of breath figure patterns, the volatile solvent is evaporated in a moist atmosphere. This cools the surface to such an extent that dew droplets form on the thin film, partially penetrate into the layer, and create a concave imprint in the final solid polymer layer. This procedure is usually done on flat surfaces; in our case the spreading of the polymer solution is done on a support decorated with protrusions. In this procedure, the dew droplets touch the protrusions of the structured support before the polymer solution vitrifies. At the same time, the trenches of the structured substrate are filled with polymer much deeper than the penetration depth of the dew droplets. After the separation of the vitrified layer from the substrate, we obtain thin polymer membranes with a hierarchical structure consisting of an ultrathin active separation layer with submicrometer pores and a supporting layer with larger pores.

Applying poly(ethoxysiloxane) (a liquid non-water-soluble polymer that can be hydrolyzed and cross-linked by diluted acids) to an air/pH 1 water interface gave rise to thin homogeneous solid layers. These layers were strong enough to be transferable to electron microscopy grids with holes of dimensions up to 150 microm and covered the holes as freely suspended membranes. No homogeneous layers were formed at an air/pH 5 water interface. Brewster angle microscopy images show that the poly(ethoxysiloxane) is not spontaneously forming a wetting layer on water. It initially forms lenses, which slowly spread out within several hours. We conclude that the spreading occurs simultaneously with the hydrolysis and cross-linking of the poly(ethoxysiloxane) and that the reaction products finally assist the complete wetting of the water surface.

A thermal atomic layer deposition process with precursors tris(trimethylsilyl) phosphate (TTMSP), titanium tetrachloride (TiCl4), and water was used with various pulse sequences in order to deposit titanium phosphate onto bundles of carbon fibers (diameter of one filament = 7 μm, 6000 filaments per bundle) and flat silicon substrates. Pulse sequence 1, TTMSP/N2/TiCl4/N2, which comprises no water, yields no significant deposition. Pulse sequence 2, TTMSP/N2/H2O/N2/TiCl4/N2, which comprises a water pulse, yields a mixed phosphate/oxide coating and shows a self-limiting character at 200 °C with a growth per cycle of 0.22 nm cycle−1. Wet chemical analysis of the coating revealed a ratio of Ti:P between 3:1 and 2:1 in reasonable agreement with the composition Ti2.4P1O7 obtained from X-ray photoelectron spectroscopy. Thus, the deposited material can approximately be described as a mixture of Ti¾PO4 and TiO2 in a molar ratio of 1:1.5. The coating shifts the temperature of the onset of oxidation—3% weight loss in thermogravimetry—of the carbon fibers from 630 °C (uncoated C-fiber) to 750 °C (with the titanium phosphate coating).

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