Polyhydroxyalkanoate (PHA) biopolymers are widely recognised as outstanding candidates to replace conventional petroleum-derived polymers. Their mechanical properties are good and can be tailored through copolymer composition, they are biodegradable, and unlike many alternatives, they do not rely on oil-based feedstocks. Further, they are the only commodity polymer that can be synthesised intracellularly, ensuring stereoregularity and high molecular weight. However, despite offering enormous potential for many years, they are still not making a significant impact. This is broadly because commercial uptake has been limited by variable performance (inconsistent polymer properties) and high production costs of the raw polymer. Additionally, the main type of PHA produced naturally is poly-3-hydroxybutyrate (PHB), which has limited scope due to its brittle nature and low thermal stability, as well as its tendency to embrittle over time. Production cost is strongly impacted by the type of the feedstock used. In this article we consider: the production of PHAs from methanotrophs using methane as a cost-effective substrate; the use of mixed cultures, as opposed to pure strains; and strategies to generate a poly(3-hydroxybutyrate-co-3-hydroxyvalerate) copolymer (PHBV), which has more desirable qualities such as toughness and elasticity.

A methanotrophic community was enriched in a semi-continuous reactor under non-aseptic conditions with methane and ammonia as carbon and nitrogen source. After a year of operation, Methylosinus sp., accounted for 80% relative abundance of the total sequences identified from potential polyhydroxyalkanoates (PHAs) producers, dominated the methane-fed enrichment. Prior to induction of PHA accumulation, cells harvested from the parent reactor contained low level of PHA at 4.0 ± 0.3 wt%. The cells were later incubated in the absence of ammonia with various combinations of methane, propionic acid, and valeric acid to induce biosynthesis of poly(3-hydroxybutyrate) (PHB) and poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV). Previous studies reported that methanotrophic utilization of odd-chain fatty acids for the production of PHAs requires reducing power from methane oxidation. However, our findings demonstrated that the PHB-containing methanotrophic enrichment does not require methane availability to generate 3-hydroxybutyrate (3HB) and 3-hydroxyvalerate (3HV)-when odd-chain fatty acids are presented. The enrichment yielded up to 14 wt% PHA with various mole fractions of 3HV monomer depending on the availability of methane and odd-fatty acids. Overall, the addition of valeric acid resulted in a higher PHA content and a higher 3HV fraction. The highest 3HV fraction (up to 65 mol%) was obtained from the methane-valeric acid experiment, which is higher than those previously reported for PHA-producing methanotrophic mixed microbial cultures.

Poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV) is one of the most promising biodegradable polymers used in many applications due to its biodegradability and non-toxicity. However, the usage of PHBV in electronic, biomedical, and biosensor applications has been limited due to its poor electrical properties. This study shows a simple method of producing and enhancing the electrical conductivity of PHBV-based biocomposites by adding graphene nanoplatelet (GNP) as a conductive filler. The biocomposite films were prepared using the solvent casting method, consist of five GNP loading (0-5 wt. %). The prepared PHBV/GNP biocomposites show enhanced electrical conductivity compared to neat PHBV. PHBV/GNP biocomposite with 5 wt. % filler loading exhibits the highest electrical conductivity at 3.83 × 10−3 S/cm. Higher crystalline regions in the PHBV/GNP biocomposites have facilitated the transfer of electrons between PHBV, resulting in the formation of conductive biocomposites, as evident from X-ray diffraction (XRD) characterization.

This paper is focused to investigate the effect of treated natural fiber (typha latifolia) content on tensile and morphology properties of polylactic acid (PLA)/treated typha latifolia (T-TyLa) composites. The composite was compounded using heated two roll mill and the composite samples were prepared through compression molding. Tensile test and scanning electron microscopy (SEM) analysis were carried out to study the properties of PLA/T-TyLa composites. The results showed that the tensile strength of PLA/T-TyLa composites was decreased for about 43% with initial addition of T-TyLa content. The tensile modulus of the composites was increased (23%-91%) with increasing of fiber content. However, increased in fiber content reduced the elongation at break for about 53%-67% of PLA/T-TyLa composites. The optimum increment was obtained at 30 wt% of fiber content. SEM results showed that fiber dispersion was better for PLA/T-TyLa composites at lower fiber content.

Hybrid fillers can be produced via various methods, such as physical mixing and chemical modification. However, there is a limited number of studies on the effect of hybridisation on the mechanical performance of hybrid filler-reinforced polymer composites, especially in the context of wear performance. This study investigated the wear resistance of carbon nanotubes (CNTs)/alumina hybrid-filled phenolic composite, where two hybrid methods were used to produce the CNTs/alumina hybrid filler. The CNTs/alumina (CVD hybrid) was synthesised using the chemical vapour deposition (CVD) method, whereas the CNTs-/alumina (physically hybrid) was prepared using the ball milling method. The CNTs/alumina hybrid filler was then used as a filler in the phenolic composites. The composites were prepared using a hot mounting press and then subjected to a dry sliding wear test using a pin-on-disc (POD) tester. The results show that the composite filled with the CVD hybrid filler (HYB composite) had better wear resistance than the composite filled with physically hybrid filler (PHY composite) and pure phenolic. At 5 wt%, the HYB composite showed a 74.68% reduction in wear, while the PHY composite showed a 56.44% reduction in wear compared to pure phenolic. The HYB composite exhibited the lowest average coefficient of friction (COF) compared to the PHY composite and pure phenolic. The average COF decreased with increasing sliding speeds and applied loads. The phenolic composites’ wear and average COF are in the order HYB composite < PHY composite < pure phenolic under all sliding speeds and applied loads.