An experimental-calculation procedure for determining the kinetic and energy activation criteria for assessing the wear resistance and compatibility of triboconjunction materials using the kinetic three-stage triboreaction is presented. The developed method for tribo-kinetic tests to determine the kinetic characteristics (order and rate constants) and activation energies for all three stages of the triboreaction was tried experimentally for steels ShKh-15 and 45, aviation fuel RT, aviation hydraulic oil AOH-10 and aviation oil MK-8 added with oleic acid. The conducted tribo-kinetic tests established kinetic and activation energy criteria for assessing the wear resistance of ShKh-15 steel and antiwear properties of RT and AOH-10 lubricants, as well as kinetic criteria for assessing the wear resistance of steel 45 and antiwear properties of MK-8 with oleic acid. Also, using the developed method for tribokinetic tests, the kinetic and activation energies of ShKh-15 in long-term storage aviation fuels "TS-1" and "TS-1*", kinetic criteria and activation energy for the second stage of the triboreaction, chemical modification ShKh-15 in the medium of "TS-1", as well as the established kinetic and activation energy of the triboreaction, that is, surface destruction, in fact, wear of steel 45 during reciprocating motion.
The replacement of ferrous metals with lighter non-ferrous ones, in particular with aluminum and its alloys, is of great importance for reducing the specific material consumption of products. Modification of aluminum alloy D16 with combined electro spark coating VK8 + Cu is considered. Based on the method of finite element analysis of the Nastran software complex, an optimal coating continuity was determined at the level of 55 -65%, which provides efficient workability of the coating via reducing the residual stresses in the base and tangent stresses in the plane of adhesive contact, optimization of the coating continuity, distribution of contact loads, and formation of optimal surface geometry. The results of modeling the stress-strain state of the coating-base at a coating continuity of 60% and a normal load of 600 N indicate a 30 MPa increase in equivalent stresses in a unit element of the coating and a decrease of this parameter by 100 MPa in the base as compared with an unmodified D16 surface, indicating the localization of normal stresses mainly in the combined coating. It was experimentally established that at a combined coating continuity of 60%, reduction of D16 wear by 2 times and decrease in the average power of acoustic emission by 1.33 times are provided, which testifies to the efficient structural adaptability of the coating-base under friction. The mechanisms of increasing the wear resistance of the VK8 + Cu coating according to the rheological-kinetic model, which reflects the correlation between processes of fracture and deformation under friction, are considered. It is determined that the high wear resistance of the combined coating is due to the combination of rheological properties of hard alloy VK8 with a fracture toughness of 13.2 MPa•m 1/2 and plastic copper material with a fracture toughness of 100 MPa•m 1/2 , which contributes to the efficient relaxation of stresses under friction.
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