Welded structures affect our lives, since welding is the principle joining method employed in the fabrication industry. This book, consisting of 15 well-written chapters and an appendix, details various aspects of fatigue. The author is a well known researcher and contributor on welded structures.Chapter I and II discuss the basic aspects of fatigue, including S/N curves and stresss concentrations. The comparatively new subjects of the application of fracture mechanics to fatigue crack growth is considered starting from the basics to the more complicated.Chapter III covers the fatigue strength of unwelded steel specimens with reference to the fatigue of notched and unnotched samples and offers with a brief discussion of the nonpropagating crack (Frost relationship).Chapter IV focuses upon transverse butt welds in steel. The effect of weld shape (important role as a stress concentrator), machining the weld reinforcement (improvement of fatigue life) plus the proper preparation of plate edge are important in weld fabrication.Chapter V and VI continue with a discussion of fillet welds. S/N curves are presented for high strength steel for both longitudinal and transverse types of weld. Continuing with welded steel beams which are the simplest form of engineering construction, the effects of nub stiffness, splices, flange cover plates are considered in the light of good design.Chapters VII, VIII, and IX focus upon tubular joints and their prime importance in offshore structure design. The various nondimensional parameters are considered in stress analysis.
A comparison between the design rules in use in various countries has shown that there is a wide difference between them on such questions as design stresses, the treatment of high tensile steel vis-a-vis mild steel, the question of whether or not a cumulative damage approach should be used in design and on what factors of safety should be adopted. However, published test data exist for many types of detail and the paper quotes the results of a statistical analysis of these data which could form the basis for a universal set of ‘master rules’. It is suggested that all design standards should be related to the same basic data. In the context of offshore structures much additional data are required, particularly reliable information about the fatigue strength of tubular joints and about corrosion fatigue. INTRODUCTION Offshore structures, whether they be floating or fixed platforms, are subjected to loading of an extremely complex nature arising from a variety of sources, but particularly from wave action. The severity, both in terms of magnitude and frequency of application, of these loads varies considerably from one part of the world to another, but in some places at least it can be such that the fatigue strength of these structures has to be treated as a most important design criterion. Thus, in the North Sea several structures are known to have suffered fatigue cracking, sometimes of major proportions and after only a relatively short period in service. In contrast, there is reputed to be no fatigue problem in the Gulf of Mexico.(1) The difference stems from the much more, severe fatigue loading spectrum in the North Sea. In view of the current, and future, large investment in offshore structures and equipment, and the potential cost in terms of lost production, environmental pollution and new capital requirements, which could result from major structural failures, it is pertinent to consider what steps can be taken to reduce the risk of fatigue failure to acceptable levels. Clearly, there is a need for a realistic set of design rules which can readily be interpreted by designers. In the context of offshore structures, fatigue can be taken to mean high cycle fatigue. It is the purpose of this paper to review the current situation regarding high cycle fatigue design rules for welded structures, to suggest ways in which improvements could be made and to point out regions where further research seems to be necessary. EXISTING RULES AND THEIR BASIS Historically, the majority of the design standards relating to high cycle fatigue have been concerned primarily with bridges, and particularly railway bridges.
Using results obtained in work on fatigue crack propagation in unwelded sheet specimens, an analysis has been made of fatigue test results for specimens with longitudinal non-load-carrying fillet welds tested in the as-welded and stress relieved conditions and also after treatment by local compression and by spot heating. It is shown that, by this means, it is possible to provide a quantitative explanation of the effect of residual stresses and applied stress ratio on fatigue strength, since all the results can be normalized on the basis of an effective stress range. In the course of the work it has been shown that the gross stress concentration factor for this type of joint is approximately 2·57. It has also again been demonstrated that the beneficial effect of spot heating on fatigue strength is a direct result of induced compressive residual stresses.
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