This paper reports the fabrication of Cloisite-15A (C-15A)-dispersed polyvinylidene fluoride (PVDF) nanocomposite thin films by spin coating and their characterization for sensor applications. The effects of nanoclay, duration of ultrasonication and spinning speed on the morphology and properties of thin films were studied. The influence of these parameters on the amount of β-phase was analysed using Fourier transform infrared (FTIR) and X-ray diffraction (XRD) techniques. The influence of C-15A on the morphology and surface quality of thin films was analysed by scanning electron microscopy (SEM). Piezoelectric coefficient was measured at 110 Hz and 0.25 N. Contact angle was measured to assess the hydrophobicity of thin films. The β-phase of 82.97% was obtained in the specimens with 5 wt% C-15A, processed at 500 rpm and spun for 35 min. The piezoelectricity of the specimens increased from −18 to −25 pC N −1. Experiments were conducted as per L 16 orthogonal array.
Polyvinylidene fluoride (PVDF) films possess superior piezoelectric properties due to the β-phase obtained by methods, such as addition of nanofillers, application of high electric field, use of polar solvents and mechanical stretching. Simultaneous stretching and heating of the films can reduce porosity, increase transformation from α-phase to β-phase, and hence, improve their piezoelectric properties. This article presents the effects of stretching PVDF films on the β-phase formation and the resulting mechanical properties. A custom-designed stretching unit with roller mechanism and heating provision was employed for the purpose. The 200% stretched films at 100°C showed 86.79% β-phase, which is in correlation with X-ray diffraction peaks at 2 θ = 20.3–20.6°. Transmission electron microscopy and scanning electron microscopy of the stretched films revealed spherulitic to lamellar transformation and decrease in porosity. Stretching increased crystallinity from 32.99% to 44.84%. Nanoindentation results showed increase in hardness and Young’s modulus from 23.33 MPa to 93.3 MPa and 0.483 GPa to 1.816 GPa, respectively. Tensile strength increased from 4.72 MPa to 21.02 MPa. The experiments were conducted using L9 orthogonal array and the results were analyzed using analysis of variance and gray relational analysis.
This paper presents the effect of process parameters of twin screw extruder and addition of Cloisite-15A on mechanical, thermal and moisture barrier properties of epoxy/Cloisite-15A nanocomposites. Four lobed kneading blocks were used the in shearing zone of the extruder, based on their effectiveness in dispersing nanofillers in epoxy. Screw speeds from 100 min−1 to 400 min−1, number of passes up to 15, temperature from 5°C to 80°C and Cloisite-15A contents from 1 wt.% to 2.5 wt.% were considered for designing the L12 Orthogonal Array. Improvements in tensile strength, compression strength, flexural strength, impact strength, hardness and moisture diffusivity in the nanocomposites were 11.89%, 20.06%, 27.73%, 37.26%, 25.48% and 56.22% respectively, when compared to neat epoxy. The improvements were achieved for screw speed of 400 min–1, 5 passes through the extruder, processing temperature of 5°C and 2 wt.% of Cloisite-15A. Dispersion of Cloisite-15A in epoxy was studied by XRD, SEM and TEM. Thermal stability and moisture barrier properties were superior in the nanocomposites.
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