The forward or backward stagger angles of the kneading disks have great effects on configures of the special center region along axial length in a novel tri-screw extruder. In this paper, the flow and mixing of a nonNewtonian polyethylene in kneading disks of a tri-screw extruder were simulated using three-dimensional finite element modeling based on mesh superposition technique. Three types of kneading disks, neutral stagger, staggered 30° forward and staggered 30° reverse were considered for the tri-screw extruder. The effects of stagger angles of kneading disks on the flow pattern in the tri-screw extruder were investigated. Moreover, at different stagger angles, the dispersive and distributive mixing efficiencies in the kneading disks of the tri-screw extruder and the twin-screw extruder were calculated and compared by means of mean shear rate, stretching rates, maximal stress magnitudes, mixing index, residence time distribution (RTD) and logarithm of area stretch. It is found that increasing the stagger angles decreases the axial velocities of polymer melt in the center region for the tri-screw extruder. The staggered 30° reverse is relatively reasonable for the tri-screw extruder and neutral stagger for the twin-screw extruder for the mixing efficiency. In comparison, the kneading disks in the tri-screw extruder have higher distributive and dispersive mixing efficiencies than those in the twin-screw extruder with the same stagger angles.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
customersupport@researchsolutions.com
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.