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The paper presents methodologies to detect and locate short-circuit faults on the stator winding of VSI-fed PM brushless dc motors. Normal performance characteristics of the motor are obtained through a discrete-time lumped-parameter network model. The model is modified to accommodate shortcircuit faults in order to simulate faulty operation. Fault signatures are extracted from the waveforms of electromagnetic torque and phase-voltage summation using wavelet transform. Three independent detection techniques are introduced. Experimental measurements agree acceptably with simulation results, and validate the proposed methods. This work sets forth the fundamentals of an automatic fault detector and locator, which can be used in a fault-tolerant drive.Index Terms-Brushless dc motor, fault detection, wavelet transform.

A large-scale finite element(FE) model-based design optimization algorithm is developed for improving the drivecycle efficiency of permanent magnet (PM) synchronous machines with wide operating ranges such as those used in traction propulsion motors. The load operating cycle is efficiently modeled by using a systematic k-means clustering method to identify the operating points representing the high-energy-throughput zones in the torque-speed plane. The machine performance is evaluated over these cyclic representative points using a recently introduced computationally efficient-finite element analysis (CE-FEA) which is upgraded to include both constant torque and field weakening operations in the evaluation of the machine performance metrics. In contrast with the common practice, which aims at enhancing the rated performance, the entire range of operation is considered in the present design optimization method. Practical operational constraints imposed by the voltage and current limits of the motor-drive system, excessive PM demagnetization, and torque ripple are accounted for during the optimization process. The convergence to the optimal design solutions is expedited by utilizing a new stochastic optimizer. The developed design algorithm is applicable to any configuration of sinewave-drive PM and synchronous reluctance motors over any conceivable load profile. Its effectiveness is demonstrated by optimizing the well-established benchmark design represented by the Toyota Prius Gen. 2 interior PM motor configuration over a compound operating cycle consisting of common US driving schedules. Multiphysics electromagnetic, thermal and mechanical performance of the optimized design solutions is discussed in a post-design optimization stage.

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