A molecularly engineered
water-borne reactive compatibilizer is
designed for tuning of the interface in melt-processed thermoplastic
poly(caprolactone) (PCL)-cellulose nanocomposites. The mechanical
properties of the nanocomposites are studied by tensile testing and
dynamic mechanical analysis. The reactive compatibilizer is a statistical
copolymer of 2-(dimethylamino)ethyl methacrylate and 2-hydroxy methacrylate,
which is subsequently esterified and quaternized. Quaternized ammonium
groups in the reactive compatibilizer electrostatically match the
negative surface charge of cellulose nanofibrils (CNFs). This results
in core–shell CNFs with a thin uniform coating of the compatibilizer.
This promotes the dispersion of CNFs in the PCL matrix, as concluded
from high-resolution scanning electron microscopy and atomic force
microscopy. Moreover, the compatibilizer “shell” has
methacrylate functionalities, which allow for radical reactions during
processing and links covalently with PCL. Compared to the bio-nanocomposite
reference, the reactive compatibilizer (<4 wt %) increased Young’s
modulus by about 80% and work to fracture 10 times. Doubling the amount
of peroxide caused further improved mechanical properties, in support
of effects from higher cross-link density at the interface. Further
studies of interfacial design in specific nanocellulose-based composite
materials are warranted since the detrimental effects from CNFs agglomeration
may have been underestimated.
An
all-water-based procedure for “controlled” polymer
grafting from cellulose nanofibrils is reported. Polymers and copolymers
of poly(ethylene glycol) methyl ether methacrylate (POEGMA) and poly(methyl
methacrylate) (PMMA) were synthesized by surface-initiated activators
regenerated by electron transfer atom transfer radical polymerization
(SI-ARGET ATRP) from the cellulose nanofibril (CNF) surface in water.
A macroinitiator was electrostatically immobilized to the CNF surface,
and its amphiphilic nature enabled polymerizations of both hydrophobic
and hydrophilic monomers in water. The electrostatic interactions
between the macroinitiator and the CNF surface were studied by quartz
crystal microbalance with dissipation energy (QCM-D) and showed the
formation of a rigid adsorbed layer, which did not desorb upon washing,
corroborating the anticipated electrostatic interactions. Polymerizations
were conducted from dispersed modified CNFs as well as from preformed
modified CNF aerogels soaked in water. The polymerizations yielded
matrix-free composite materials with a CNF content of approximately
1–2 and 3–6 wt % for dispersion-initiated and aerogel-initiated
CNFs, respectively.
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