In order to self-repair the cracks of waterborne coatings on Basswood at room temperature, with fluororesin and waterborne coatings embedded in the shell structure of urea formaldehyde (UF) resin, the microcapsules were fabricated via in-situ polymerization, and the effect of microcapsules on the chroma, gloss, mechanics and repair effect for waterborne coatings on wood was discussed. The results indicated that the coating effect was the most significant when the ratio value of the core materials to the shell material of microcapsules in mass was 0.75, and the agglomeration of particles was the least and the surface was the smoothest when the content of microcapsules was 1.0%. It was negative between the gloss of the film and microcapsule content. The ratio value of the core materials to the shell material in mass and the amount of microcapsules had great influence on the film hardness and adhesion, but had little effect on the impact resistance. When the ratio value of the core materials to the shell material of microcapsules in mass was 0.65 and the addition amount was 4.0–10.0%, the aging resistance of the film was improved most significantly. When the ratio value of the core materials to the shell material of microcapsules in mass was 0.65 and the addition amount was 7.0%, the overall properties of topcoat film on Basswood board was the most significant. It is for the application of fluororesin microcapsules possessing self-repairing effect in waterborne coating on Basswood board that a technical groundwork is provided by this study.
To explore the implication of the coating process on the comprehensive properties of water-based coating containing shellac microcapsules coated with melamine/rice husk powder on the Tilia cordata surface, the optical properties, mechanical properties, liquid resistance, aging resistance, chemical composition, and microstructure of the coating were analyzed comprehensively. After the best coating process was determined, compared with the coating without microcapsules, the self-repairing performance of the water-based coating containing shellac microcapsules coated with melamine/rice husk powder was explored via aging resistance test and scratch test. The results showed that the best comprehensive performance of the coating was obtained by three times primer, two times finish, and 6.0% shellac microcapsules coated with melamine/rice husk powder added in the primer. The coating with shellac microcapsules had significant stability, aging resistance, and self-healing performance, which can repair cracks in a certain period of time and inhibit the formation of cracks. At the core wall ratio of 0.75, the shellac which plays a role of the repair agent as the core material can effectively fill the microcracks in the coating to repair by flowing from the broken microcapsule because it can be physically cured at room temperature. The modification of waterborne coatings with shellac microcapsules coated with melamine/rice husk powder contributes the improved self-repairing properties of surface coatings containing heterogeneous natural polymer composites.
The melamine/rice husk powder-coated shellac microcapsules were prepared by in-situ polymerization with melamine resin mixed with rice husk powder as microcapsule wall material and shellac as microcapsule core material. The effect of the addition amount of microcapsules with different wall material ratios on the performance of wood waterborne primer coating was investigated. The results show that the most important factor affecting the performance of microcapsules is the content of rice husk powder. Through the preparation and analysis of shellac microcapsule primer coating coated with melamine/rice husk powder, when the content of microcapsule powder is 0–6%, it has little effect on the optical properties of wood waterborne primer coating, and the microcapsule with 5.5% rice husk powder has little effect on the color difference of primer coating. The coating hardness increases with the increase of rice husk powder content in wall material. When the rice husk powder content in wall material is more than 5.5%, the coating hardness reaches the best. When the content of microcapsule powder is 3.0–9.0%, the adhesion of the coating is better, and the coating with rice husk powder content of 5.5% in microcapsule wall material has better impact resistance. When the content of rice husk powder was 5.5% and the content of microcapsule powder was 6%, the elongation at break of the primer coating was the highest and the tensile resistance was the best. The composition of wood waterborne primer did not change after adding microcapsule. The water-based primer with microcapsule has better aging resistance. The water-based primer coating with rice husk powder content of 5.5% and the addition amount of 6% had the best comprehensive performance, which lays the technical reference for the toughness and self-repairing of the waterborne wood coatings.
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