To clarify the possibility to maintain the retained austenite even in the joint area of the low-alloyed transformation induced plasticity-aided steel sheets, friction stir welding (FSW) was investigated with a special focus on the effects of the FSW tool rotation rate and initial microstructure on the microstructural evolution and mechanical properties. The experimental results clarified that the lower tool rotation rate and the use of a finer initial microstructure are preferable in order to obtain the retained austenite and the retained austenite obtained by FSW with preferable conditions contributed to maintaining both the strength and ductility of the joints.
In many industries, there are applications that require the joining of stainless steel and copper components; therefore, the welding of dissimilar stainless steel/copper joints is a common process. For this investigation, the optimal brazing conditions and suitable filler metals for laser brazing of stainless steel/copper lap joints were studied. Tensile shear force increases with increases in the laser spot diameter or in the laser irradiation angle, which is associated with increased bonding width; however, as bonding width approaches 2 mm, tensile shear force reaches a saturated value due to fracturing at the HAZ of the Cu base plate. In order to obtain joints with high tensile shear strength, laser brazing was optimized by using Cu-Si-based filler metal under the following conditions: laser power: 4 kW; spot diameter: 3mm; laser irradiation angle: 80 degrees; irradiation position shift: 0.6 mm; brazing speed: 0.30 m/min; and filler metal feed speed: 0.30 min. Concerning filler metals, it was found that the Ni-Cu type showed relatively large tensile shear force even at high welding speeds in comparison with those of the Cu-Si, Cu, Cu-Ni, Ni-Cu and Ni types, respectively.
In many industries, there are applications that require the joining of stainless steel and copper components; therefore, the welding of dissimilar stainless steel/copper joints is a common process. For this investigation, the optimal brazing conditions and suitable filler metals for laser brazing of stainless steel/copper lap joints were studied. Tensile shear force increases with increases in the laser spot diameter or in the laser irradiation angle, which is associated with increased bonding width; however, as bonding width approaches 2 mm, tensile shear force reaches a saturated value due to fracturing at the HAZ of the Cu base plate. In order to obtain joints with high tensile shear strength, laser brazing was optimized by using Cu -Sibased filler metal under the following conditions: laser power, 4 kW; spot diameter, 3 mm; laser irradiation angle, 808; irradiation position shift, 0.6 mm; brazing speed, 0.30 m/min; and filler metal feed speed, 0.30 min. Concerning filler metals, it was found that the Ni -Cu type showed relatively large tensile shear force even at high welding speeds in comparison with those of the Cu-Si, Cu, Cu-Ni, Ni -Cu and Ni types, respectively.
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