The authors have successfully performed femtosecond laser peening on a 2024 aluminum alloy without any sacrificial overlays. Laser pulses were directly irradiated to the surface of specimens in the air without water film as a plasma confinement medium during the peening treatment. The fatigue life was improved as much as 38 times in comparison with base material at a stress amplitude of 195 MPa. The fatigue strength of the peened specimen after 2 × 106 cycles was 58 MPa larger than that of the base material. The femtosecond laser peening process has a great potential to be applied in various fields where conventional peening methods cannot be used, as this process can be performed under ambient conditions without the use of a plasma confinement medium such as water or transparent materials.

The purpose of the present study was to verify the effectiveness of dry laser peening (DryLP), which is the peening technique without a sacrificial overlay under atmospheric conditions using femtosecond laser pulses on the mechanical properties such as hardness, residual stress, and fatigue performance of laser-welded 2024 aluminum alloy containing welding defects such as undercuts and blowholes. After DryLP treatment of the laser-welded 2024 aluminum alloy, the softened weld metal recovered to the original hardness of base metal, while residual tensile stress in the weld metal and heat-affected zone changed to compressive stresses. As a result, DryLP treatment improved the fatigue performances of welded specimens with and without the weld reinforcement almost equally. The fatigue life almost doubled at a stress amplitude of 180 MPa and increased by a factor of more than 50 at 120 MPa. DryLP was found to be more effective for improving the fatigue performance of laser-welded aluminum specimens with welding defects at lower stress amplitudes, as stress concentration at the defects did not significantly influence the fatigue performance.